Wayne-Dalton 9800 Horizontal Tracks/Q.I Flag Angles, Horizontal Tracks/F.A. Flag Angles

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of the door; tighten the bottom lag screw. Flag angles must be parallel to the door sections. Repeat same process for other side.

Important: the dimension between the flag angles must be door width plus 3-3/8” (86mm) to 3-1/2” (89 mm) for smooth, safe door operation.

For Quick Install Track:

Complete the vertical track installation by securing the jamb bracket(s) and tightening the other lag screws. Repeat for other side.

For Fully Adjustable track:

Complete the vertical track installation by securing the jamb bracket(s) and tightening the other lag screws. Push the vertical track against the track rollers so that the track rollers are touching the deepest part of the curved side of the track; tighten all the track bolts and nuts. Repeat for other side.

Door width

+ 3-3/8” to 3-1/2”

Flag angle

tighten the bottom rail of the horizontal track to the flag angle with (2) 1/4”-20 x 9/16” track bolts and (2) 1/4”-20 flange hex nuts.

WARNING

Do not raise door until horizontal tracks are secured at rear, as outlined in step, Rear Back Hangs, or door could fall from overhead position causing severe or fatal injury.

Level the horizontal track assembly and bolt the top rail of the horizontal track to the encoun- tered slot in the flag angle using (1) 1/4”-20 x 9/16” track bolt, (1) 1/4”-20 flange hex nut and (1) 5/16 washer. Repeat for other side.

Remove the nail that was temporarily holding the top section in place, installed in step, Top Section.

Important: Failure to remove nail before attempting to raise door could cause permanent damage to top section.

Note: If an idrive® opener will be installed, position horizontal tracks slightly above level.

Nail

Top section

1-11/16”

to 1-3/4”

Flag

angle

Top

section

Vertical track

Bottom rail Quick Install Horizontal track

1/4”-20 Flange hex nuts

Flag angle upper slot

Vertical track

Stud plate

Bottom rail Fully

Flagangle

1/4”-20 x 9/16”

Adjustable

Track bolt

Horizontal

 

 

track

 

 

1/4”-20

 

 

Flange hex

 

Washer

nuts

 

Top rail of

 

 

 

 

horizontal

Flag angle

 

track

upper slot

 

1/4”-20

Vertical

 

Flange hex

track

 

nut

1/4”-20 x 9/16” Track bolts

 

against track rollers

12

Horizontal Tracks/Q.I Flag Angles

Tools: Ratchet wrench, 9/16” Socket, 9/16” Wrench, level, Step ladder

 

Note: If you have Quick Install flag angles, complete this step.

To install horizontal track, place the top rail end over the top track roller of the top section. Align key slot of the bottom rail end of horizontal track with the Quick Install tab of the flag angle. Push curved portion of horizontal track down to lock in place.

WARNING

Do not raise door until horizontal tracks are secured at rear, as outlined in Step, Rear Back Hangs, or door could fall from overhead position causing severe or fatal injury.

Level the horizontal track assembly and bolt the top rail of the horizontal track to the encoun- tered slot in the flag angle using (1) 1/4”-20 x 9/16” track bolt, (1) 1/4”-20 flange hex nut and (1) 5/16 washer. Repeat for other side.

Remove the nail that was temporarily holding the top section in place, installed in step, Top Section.

Important: Failure to remove nail before attempting to raise door could cause permanent damage to top section.

Note: If an idrive® opener will be installed, position horizontal tracks slightly above level.

 

 

Flagangle

1/4”-20 x 9/16”

 

 

 

 

 

 

Track bolt

Flag angle

 

 

 

Bottom rail

 

 

 

of horizontal

Quick Install

 

 

track

tab in place

 

Washer

Quick

 

 

 

 

Top rail of

Install

Tracks flush

 

 

horizontal

tab

 

 

Key slot

 

track

 

 

 

 

 

1/4”-20

 

 

 

Flange hex

Vertical

Vertical

 

nut

 

 

track

track

 

 

Horizontal Tracks/F.A. Flag Angles

13 Tools: Ratchet wrench, 7/16” Socket, 9/16” Socket, 9/16” Wrench, level, Step ladder, Flat tip screwdriver

Note: If you have Fully Adjustable flag angles, complete this step.

To install horizontal track, place the top rail end over the top track roller of the top section. Align the bottom rail end of the horizontal track with the top of the vertical track. If you have Quick Install horizontal track, tighten the bottom rail of the horizontal track to the flag angle with (1) stud plate and (2) 1/4”-20 flange hex nuts. If you have Universal horizontal track,

14

End Bearing Brackets

Tools: Step ladder, Power drill, 7/16” Socket driver

 

NOTE: Right and left hand is always determined from inside the garage looking out.

End bearing brackets are right and left hand. Align the bottom edge of left end bearing bracket with the top edge of the flag angle. Maintaining this alignment, also align the right edge of the end bearing bracket with the right edge of the flag angle.

Secure the end bearing bracket to the jamb using (3) 5/16” x 1-5/8” lag screws, as shown. Repeat same process for the other side.

 

Left end bearing

Left end bearing

 

bracket

bracket

 

 

(3) 5/16” x 1-5/8”

 

 

Lag screws

 

Bottom

 

Top edge

edge

 

of flag

 

 

angle

 

 

 

Top

Top

 

section

section

15

Center Bracket Bushing Assembly

Tools: Step ladder, Power drill, 7/16” Socket driver, 1/4” Torx bit, Level,

 

 

Tape measure, Pencil

Locate the center of the door. Mark a vertical pencil line on the mounting surface above the door, at the center. Measure from the center of the bearing, in one of the end bearing brackets, downwards, to the top the door. Using that measurement, measure that distance upwards from the top of the door to the mounting surface and mark a horizontal pencil line which intersects the vertical pencil line. Align the edge of the center bracket with the vertical pencil line and the center of the center bracket with the horizontal pencil line; this is to ensure the torsion shaft is level between the center and end bearing brackets.

Attach the center bracket to the mounting surface, using (2) 5/16” x 1-5/8” lag screws and

(1) 5/16” x 2” tamper-resistant lag screw.

IMPORTANT: Use a 5/16” x 1-5/8” tamper-resistant lag screw instead of the 5/16” x 2” tamper-resistant lag screw if mounting surface is mounted over masonry. Tamper-resistant lag screw must be attached through the bottom hole of the center bearing bracket.

9

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer. To find your local Wayne-Dalton dealer,

refer to your local yellow pages business listings or go to the Find a Dealer section online at www.Wayne-Dalton.com

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Contents B l e O f C o n t e n t s 9800Right Hand and Left Hand Torsion Springs As Required Parts BreakdownImportant Safety Instructions Tools Required Astragal Section side view illustration Top section Intermediate section Lock sectionHeadroom Requirements BackroomPage Vertical Tracks Bottom SectionBottom Corner Brackets Level, Step ladderStacking Sections Top FixturesTop Section Drawbar Operator BracketHorizontal Tracks/Q.I Flag Angles Center Bracket Bushing AssemblyHorizontal Tracks/F.A. Flag Angles End Bearing BracketsTorsion Spring Attachment Torsion Spring AssemblyTools Step Ladder Tools Step Ladder, 1/2 WrenchTools Vice Clamps Winding SpringsRear Back Hangs To 7/8 Bolts and nutsDoor Arm Hookup Inside LockPull Down Rope Using an electric operator Following cleaning solution is recommendedImportant Do not use a pressure washer on your garage door Surface preparation for paintingPage Lifetime limited warranty Model Warranty
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9800 specifications

Wayne-Dalton is a well-known brand in the garage door industry, offering a wide range of models designed for durability, performance, and aesthetic appeal. Among its most popular series are the 9700, 5000, 8000, 9000, and 9800, each equipped with unique features and advanced technologies to meet diverse customer needs.

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Lastly, the 9800 series is the premium option within Wayne-Dalton’s offerings. This series is characterized by its high insulation value and thermal efficiency, thanks to its innovative construction techniques. The 9800 doors can be customized with numerous panel options and colors, delivering a luxury look while ensuring excellent performance.

In conclusion, Wayne-Dalton’s 9700, 5000, 8000, 9000, and 9800 series garage doors each feature distinctive characteristics and technologies aimed at enhancing durability, security, and aesthetics. Homeowners can find a reliable option within this range that suits their specific requirements, whether they prioritize insulation, style, or heavy-duty functionality. With Wayne-Dalton’s commitment to quality and innovation, these garage doors stand out in today’s market.