Milnor K36 0005R, K28 0010 Tension Settings, 30016BWE, 36026QWE, Belt Tension Measurements

Page 4

MSSM0204AE/8332BV (1 of 1)

V-BELT TENSION ADJUSTMENTS FOR 30" AND 36" B-TYPE MACHINES AND 42" Q-TYPE MACHINES

4.If the reading on the tension tester is less than the range shown in the table, the belt is too loose and must be tightened. If the reading is greater than the range shown in the table, the belt is too tight and must be loos- ened. Adjust the belt until the reading falls within the acceptable range in the table.

30016BWE

36021BWE

This instruction is to be used for adjusting the belt tension on the following machine modes:

30016BWE

42026QHE

36021BWE

42026QTG

360326QWE

42026QTH

42026QWE

A belt tension testing device (Milnor® part number 30T001) and a straight edge are required when using these instructions.

Tension Settings

Set the o-rings on the tension testing device (see FIGURE 1) as follows:

1.Move the upper o-ring to the topmost position, resting against the bottom edge of the cap.

Upper o-ring

 

Deflection

Lower

Force Scale

(Read Down)

o-ring

 

 

Deflection Dis-

 

tance Scale

 

(Read Up)

FIGURE 1 (MSSM0204AE)

Tension Tester Scales

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Belt

Initial

 

Initial

 

Belt

 

Initial

 

Initial

 

 

 

Deflect.

Tension

Tension

Deflect

 

Tension

Tension

 

 

(inches)

(lbs.)

(ref.)

(lbs.)

(ref.)

(IN)

(lbs.)

(ref.)

(lbs.)

(ref.)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WASH/ 2

50C

5/16

6.6 – 9.2

 

KP3

5.1 – 7.1

 

KN

13/32

2.4

– 2.8

DP2

2 – 2.4

 

DN

SPEED WASH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60C

11/32

2.4 – 2.84

 

DP2

2.0 – 2.4

 

DN

13/32

2.4

– 2.8

DP2

2 – 2.4

 

DN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DRAIN

50C

5/16

9.6 – 13.0

 

MP3

7.4 – 10.0

 

MN

25/64

9.6 – 13.0

MP3

7.4 – 10.0

 

MN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60C

11/32

2.8 – 4.0

 

EP2

2.4 – 3.37

 

EN

13/32

2.8

– 4.0

EP2

2.4 – 3.4

 

EN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HIGH

50C

25/64

10.5 – 14.3

 

NP3

8.1 – 11.0

 

NN

27/64

10.5

– 14.3

NP3

8.1 – 11.0

 

NN

SPEED

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60C

25/64

8.0 – 11.0

 

LP3

6.2 – 8.5

 

LN

27/64

9.6 – 13.0

MP3

7.4 – 10.0

 

MN

EXTRACT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOW

50C

11/64

 

 

 

 

 

 

11/64

 

 

 

 

 

 

SPEED

 

 

9.0 – 13.0

 

MP3

7.4 – 10.0

 

MN

 

6.6

– 9.2

KP3

5.1 – 7.1

 

KN

60C

5/32

11/64

EXTRACT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

36026QWE

42026QWE

2

2.Find the proper belt deflection setting (by machine model and belt function) in the appropriate table below.

3.Move the lower o-ring on the tension tester to this deflection setting on the inches scale.

NOTE 1: The tension testing device is marked on the one side in inches and pounds and on the other side in cen- timeters and kilograms. All values in the tables are marked.

NOTE 2: The instruction sheet provided with the tension testing device should not be used. Use only the instruc- tions provided herein.

 

 

Belt

Initial

 

Initial

 

Belt

Initial

 

Initial

 

 

 

Deflect.

Tension

Tension (lbs.)

Deflect

Tension

Tension

 

 

(inches)

(lbs.)

(ref.)

(ref.)

 

(IN)

(lbs.)

(ref.)

(lbs.)

(ref.)

WASH/ 2

50C

13/32

 

 

 

 

11/32

9.6 – 13.0

 

7.4 – 10.0

 

SPEED WASH

 

 

2.4 – 2.84

DP2

2.0 – 2.4

DN

 

 

 

MP3

 

MN

60C

13/32

23/64

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2.8 – 4.0

 

 

 

 

DRAIN

50C

25/64

9.6 – 13.0

MP3

7.4 – 10.0

MN

23/64

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EP2

2.4 – 3.4

EN

 

60C

13/32

2.8 – 4.0

EP2

2.4 – 3.34

EN

23/64

10.5 – 14.3

 

 

 

 

NOTE 3: The reference (ref.) codes shown in the tables are for factory use only.

Belt Tension Measurements

1.Place a straight edge along the top edge of the belt to be tested so that it spans both pulleys. Place the tension tester in the center of the belt and press and down on the cap until the lower o-ring is in line with the straight edge, as shown.

2.Read the setting of the upper o-ring on the LBS scale of the tension tester.

3.Compare this value with the acceptable range in the appropriate table. If the belt is brand new (has never been run), use the range in the In- itial Tension column. If the belt is not brand new, locate the accept- able range in the Final Tension column.

Straight

Edge

Lower

o-ring

FIGURE 2 (MSSM0204AE)

Taking Measurements with the

Tension Tester

HIGH

50C

7/16

9.6 – 13.0

MP3

7.4 – 10.0

MN

7/16

9.6 – 13.0

NP3

8.1 – 11.0

NN

SPEED

 

 

 

 

 

 

 

 

 

 

 

60C

7/16

8.0 – 11.0

LP3

6.2 – 8.5

LN

7/16

9.6 – 13.0

MP3

7.4 – 10.0

MN

EXTRACT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOW

50C

3/16

 

 

 

 

1/4

 

MP3

7.4 – 10.0

MN

SPEED

 

 

9.6 – 13.0

MP3

7.4 – 10.0

MN

 

6.6 – 9.2

 

 

 

60C

3/16

1/4

KP3

5.1 – 7.1

KN

EXTRACT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

42026QHE, QTG, QTH

 

 

 

 

 

 

 

 

 

Belt Defl.

Initial Tension

Final Tension

 

 

(inches)

(lbs.)

(ref.)

(lbs.)

(ref.)

 

 

 

 

 

 

 

WASH/

 

19/64

9.62 – 13.0

MP3

7.4 – 10.0

MN

2 SPEED WASH

 

 

 

 

 

 

 

 

 

 

 

 

DRAIN

 

5/32

10.5 – 14.3

 

8.1 – 11.0

 

 

 

 

 

 

 

 

MAIN

50C

31/64

10.5 – 14.3

NP3

8.1 – 11.0

NN

 

 

 

 

 

 

 

 

60C

15/32

 

 

 

 

 

 

 

 

 

 

OPTIONAL LOW

19/64

8.0 – 11.0

LP3

6.2 – 8.5

LN

SPEED EXRACT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Image 4
Contents Kit Instruction K28 K36 K36 0005R References to Yellow Troubleshooting Pages Please ReadAbout the Manual Identifying Information on the Cover Trademarks of Pellerin Milnor CorporationPage Tension Settings 30016BWE36026QWE Belt Tension MeasurementsBelt Tension Adjustments MSSM0301AE/9126BVBelt Tension Measurements 42031WE2/WE3 and 42044WE2/WE3 Belt Tension Measurements42031SG2/SG3 and 42044SG2/SG3 Belt Tension Measurements Taking Measurements with the Tension TesterTension Settings-Unbanded Belts Tension SettingsUnbanded Belts Measuring Belt TensionTensioning Banded Belts 48032BHE, BTG, BTH 48036QHE, QTG, QT 60036 + 60044WE2 + WE348032BHE, BTG, BTH 48036QHE, QTG, QT 52038WE1, WTF, WTB, WTG, WTH 60036 + 60044WE2 + WE3Page Front Bearing Assembly Rear Bearing Assembly MSSM0303AE/8451BVRemoving the Bearing Front or Rear Connection From Hydraulic Pump to Assist in Bearing RemovalRods in Position Fixture in Position MSSM0303AEPrecautions for Bearing Replacement Installing Seals Installing Seal Sleeve MSSM0303AE Measuring Unmounted Clearance Setting Bearing Front or Rear Bridge for 42 machine shownTable of Bearing Clearances Tightening the Bearing Measuring the Mounted Internal Tightening Bearings Front and/or RearClearance of the Bearing