Graco L200CS Repair, Troubleshooting, Disassembly and Reassembly of Throat Packings and Cartridge

Page 7

Repair

Repair

Troubleshooting

See Check-Mate Pump Packages manual 312376.

Required Tools

Torque wrench

• Bench vise, with soft jaws

Rubber mallet

Hammer

• 400 mm (15.8 in.) adjustable wrench

O-ring pick

Flat head screwdriver

• 13 mm (1/2 in.) dia. brass rod

• Set of socket wrenches

• Set of adjustable wrenches

• Packing nut wrench (supplied with

 

pump package)

• 24 in. (610 mm) adjustable wrench

• M4 hex key wrench

Thread lubricant

7.Use packing nut wrench (supplied) to loosen and remove packing nut/enclosed wet cup (9).

9

ti10623a

FIG. 2

8.Use an adjustable wrench to loosen cartridge (3); slide it and throat packings (P) up and off displace- ment rod (1).

Thread sealant

Loctite® 2760or equivalent

Disassembly and Reassembly of Throat Packings and Cartridge

All new Check-Mate displacement pumps are equipped with a throat packing cartridge (3) that enables easy removal and replacement of throat packings without the complete disassembly of the displacement pump.

1. Run air motor and displacement pump to bottom of

stroke.

P

(MaxLife)

3

4

1

2

FIG. 3

P

(Severe Duty)

ti11118a

2.

Relieve pressure. See Check-Mate Pump Packages

 

manual 312376 for instructions.

3.

Remove air motor coupling assembly from displace-

 

ment rod. See Check-Mate Pump Packages manual

 

312376 for instructions.

4.

Push air motor piston rod up to top of stroke.

5.

Remove wet cup cover (present on enclosed wet

 

cups only).

6.

Place an absorbent cloth in wet cup (9) to absorb

 

Throat Seal Liquid (TSL).

9.Replace throat packings (P) according to specific packing kit into cartridge (3). See Packing Kits in Parts starting on page 18.

10.Remove and replace o-ring (4).

11.Slide cartridge (3) and throat packings (P) back on to displacement rod (1). Be careful to not damage packings.

312375J

7

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Contents L100CM Model L200CS Model L500CM Model Check-Mate Displacement PumpsRelated Manuals Contents250 ModelsSkin Injection Hazard Equipment Misuse Hazard Key Component IdentificationRequired Tools TroubleshootingDisassembly and Reassembly of Throat Packings and Cartridge RepairDisplacement Pump Torque DisassemblyTi10563a Steps 14-19 apply to 500cc displacement pumps only 3023 Reassembly Ti10574a Steps 14-21 apply to 500cc displacement pumps only Ti111159a Ti10576a Ti10586a Parts 60cc Displacement Pumps100cc Displacement Pumps 100cc Packing Kits 60cc and 100cc Displacement PumpsPart Description Qty 60cc and 100cc Packing KitsReference Numbers Kit 60cc and 100cc KitsKit Description 60cc Displacement Pumps100cc Displacement Pumps Kit DescriptionsIntake Valve Packings 60cc and 100cc Packing Kits Throat PackingsPiston Packings 200cc Displacement Pump Shown 200cc and 250cc Displacement PumpsIng Kits 200cc Displacement PumpsL200cc Packing Kits Packing KitsReference Numbers Kit L200cc KitsUnder L200cc Packing Kits, L200cc Kit DescriptionsSST Packing Uhmwpe L200cc Packing Kits Throat PackingsL250cc Packing Kits 250cc Displacement PumpsSee L250cc Packing Kits L250cc Kits Under L250cc Packing Kits, L250cc Kit DescriptionsL250cc Packing Kits Throat Packings Parts 312375J Torque to 71-78 ft-lb 96-106 Nm 500cc Displacement PumpsSee L500cc Packing Kits L500cc ModelsPart Description L500cc Packing KitsL500cc Kits Under L500cc Packing Kits, L500cc Kit DescriptionsSevere Duty and MaxLife Description L500cc Packing Kits Throat PackingsDisplacement Pump Dimensions DimensionsDisplacement Height Outlet Size L500cc Displacement Pumps Outlet Housing Mounting Hole LayoutL060cc and L100cc Displacement Pumps L200cc and L250cc Displacement PumpsOutlet Housing Mounting Hole Layout 312375J Displacement Pump Technical DataDisplacement per Cycle Technical Data Graco Information Graco Standard Warranty