Graco 309524N important safety instructions Troubleshooting, Problem Cause Solution

Page 17

Troubleshooting

Troubleshooting

Problem

Cause

Solution

 

 

 

 

 

 

Heater will not heat.

No current.

Check circuit and fuses.

 

 

Check continuity of primary thermo-

 

 

stat (24), backup thermostat (10),

 

 

and thermal limit sensor (15).

 

 

Check continuity of thermostat (10)

 

 

and heater block (3) terminals - Page

 

 

18.

 

 

 

 

Burned out heater block (3).

Replace block - Page 20.

 

 

 

 

Blown heat limiter (15).

Check continuity of primary thermo-

 

 

stat (24) and backup thermostat (10).

 

 

Replace thermostats if necessary

 

 

when replacing thermal limit sensor

 

 

(15) - Pages 18-20.

 

 

 

Temperature too low.

Fluid requires more warm-up time.

Increase warm-up time.

 

 

 

 

Wrong temperature setting.

Adjust setting - Page 15.

 

 

 

 

Flow rate too high.

Reduce flow rate or use 2 heaters.

 

 

 

 

Clogged fluid passages.

Flush regularly - Page 16.

 

 

 

Temperature too high.

Wrong temperature setting.

Adjust setting - Page 15.

 

 

 

 

Failed primary thermostat (24).

Replace - Page 18.

 

 

 

High fluctuating temperatures, about

Primary thermostat (24) contacts

Replace thermostats (24, 10) - Page

220-250°F (104-120°C) at 0.1 GPM.

sticking.

18. Note that backup thermostat (10)

 

 

keeps heater functioning for only a

 

 

short time.

 

 

 

Too much pressure drop or fluid will

Flow rate too high.

Reduce flow rate or use 2 heaters.

not flow.

 

 

Clogged fluid passages.

Flush regularly - Page 16.

 

 

 

 

Heater fittings leak.

Loose or damaged fittings.

Tighten fittings or replace heater

 

 

block - Page 20.

R

OFF

230°F

(110°C)

 

 

300°F

a1

F

(149°C)

 

 

 

 

e2

 

FIG. 14: Electrical Schematic

Mp SL

e1 255°F (124°C)

R6-55 ohm

05556-524

309524N

17

Image 17
Contents Hazardous Location Heater shown Viscon HPHazardous Location Heaters ModelsNon-hazardous Location Heaters ApprovalsManual Conventions ContentsTranslations Skin Injection Hazard Equipment Misuse Hazard Key InstallationTypical Installation Drawing Selecting Tubing Chart NotesBracket Mounting HeaterWall Mounting Cart Mounting Fluid Connections AccessoriesElectrical Connections Requirements For All InstallationsHazardous Location Installation Requirements Grounding Wall Mounted WiringCart Mounted Wiring To find your fluid’s Under-Boil temperature Determining Proper Fluid TemperatureEffect of Temperature on Viscosity Operation Pressure Relief ProcedureInitial Flushing Priming SystemRefer to FIG Setting Heater ControlAdjusting for Spraying Follow Pressure Relief Procedure, MaintenanceFlushing Unclogging Fluid PassagesProblem Cause Solution TroubleshootingReassembly Notes Backup ThermostatRepair Primary Thermostat & ProbeThermostat Repair Hazardous Location Heaters Heater Block Thermal Limit SensorControl Knob Control Repair Hazardous Location Heaters Hazardous Location Heaters PartsPart No. Description Qty Ref. No Heater Block Series Volts / WattsNon-Hazardous Location Heaters Enclosure Accessories Cable Clamp Kit Key Cable Clamp Kit 246303 InstallationMaximum Temperature Rise vs. Flow Rate Technical DataDimensions For Graco Canada Customers Graco Standard Warranty