Stow manual Stow CMS-6S Concrete Mixer Troubleshooting Engine, Engine Troubleshooting

Page 30

STOW CMS-6S CONCRETE MIXER — TROUBLESHOOTING (ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the

diagnosis based on the Troubleshooting (Tables 10 and 11) information shown below and on the next page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

TABLE 10. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

Difficult to start

 

 

 

 

 

 

Ignition plug being bridge?

Check ignition system.

 

 

 

Fuel is available but spark plug

Carbon deposit at ignition?

Clean or replace ignition.

 

 

will not ignite. (Power available

Short circuit due to defective

Replace insulators.

at high tension cable).

insulators?

 

 

 

 

 

 

 

Improper spark gap?

Set spark plug gap to the correct gap.

 

 

 

Fuel is available but spark plug

Short circuit at stop switch?

Check stop switch circuit. Replace stop switch if defective.

will not ignite. (Power NOT

 

 

 

 

available at high tension cable).

Ignition coil defective?

Replace ignition coil.

 

 

 

 

Muffler clogged with carbon

Clean or replace muffler.

 

deposits?

 

Fuel is available and spark plug

 

 

Fuel in use inadequate (water,

Flush fuel sytem and replace with fresh fuel.

ignites (compression normal).

dust)?

 

 

 

 

 

 

 

Air Cleaner clogged?

Clean or replace air cleaner.

 

 

 

 

Defective cylinder head gasket?

Tighten cylinder head bolts or replace head gasket.

Fuel is available and spark plug

 

 

Cylinder worn?

Replace cylinder.

ignites (compression low ).

 

 

 

Spark plug loose?

Tighen spark plug.

 

 

 

Operation not satisfactory

 

 

 

 

 

 

Air cleaner clogged?

 

 

 

 

Not enough power available

Air in fuel line?

Bleed (remove air) from fuel line.

 

 

(compression normal, no miss-

Fuel level in carbureator float

 

firing).

Adjust carbureator float

chamber improper?

 

 

 

 

 

 

Carbon deposits in cylinder?

Clean or replace cylinder

 

 

 

 

Ignition coil defective?

Flush fuel sytem and replace with fresh fuel.

Not enough power available

 

 

Ignition plug often shorts?

Replace ignition wires, clean ignition.

(compression normal, miss-

 

 

firing).

Fuel in use inadequate (water,

Flush fuel sytem and replace with fresh fuel.

 

 

dust)?

 

 

 

 

 

Excessive carbon depostion in

Clean or replace crankcase.

 

combustion chamber?

 

 

 

 

Engine overheats.

Exhaust or muffler clogged with

Clean or replace muffler.

 

carbon.

 

 

 

 

 

Spark plug heat value incorrect?

Replace spark plug with correct type spark plug.

 

 

 

PAGE 30 — STOW CMS-6S CONCRETE MIXERS — PARTS & OPERATION MANUAL — REV. #6 (12/22/06)

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Contents Concrete Mixer Page Page Stow CMS-6S Concrete Mixer Table of Contents CMS-6S Concrete Mixer Parts Ordering Procedures Stow CMS-6S Concrete Mixer Specifications Specifications Engines/Electric MotorStow CMS-6S Concrete Mixer Dimensions Mixer Stow CMS-6S Concrete Mixer Safety Message Alert Foryour Safety and the Safety of OthersGeneral Safety Stow CMS-6S Concrete Mixer Rules for Safe OperationStow CMS-6S Concrete Mixer Rules for Safe Operation EmergenciesStow CMS-6S Concrete Mixer Operation and Safety Decals Machine Safety DecalsStow CMS-6S Concrete Mixer General Information Stow CMS-6S Concrete Mixer Mixer Basic Components Mixer Major ComponentsStow CMS-6S Concrete Mixer Basic Engine Components Engine Controls and ComponentsAssembly Handwheel AssemblyStow CMS-6S Concrete Mixer -TOWING Guidelines Tow Bar to Vehicle Connection Coupler OnlyMixer Tow Bar Vehicle Connection Pentile and Loop Stow CMS-6S Concrete Mixer Safety Chain Connection Tow Bar to Mixer ConnectionElectric Motor Electric Motor Voltage Change SwitchStow CMS-6S Concrete Mixer Electric Motor Electric Motor ConnectionSingle Phase Electric Motor with 12 inch Pigtail Cable Stow CMS-6S Concrete Mixer Electric MotorStow CMS-6S Concrete Mixer PRE-INSPECTION GAS Engine Stow CMS-6S Concrete Mixer Initial START-UP GAS Engine Starting the Engine Gasoline OnlyStow CMS-6S Concrete Mixer Initial START-UP ELECT. Motor Initial Start-up Instructions Electric Motor StartingStarting the Electric Motor Stow CMS-6S Concrete Mixer Operation OperationStopping the Mixer Electric Stow CMS-6S Concrete Mixer Maintenance Engine Stow CMS-6S Concrete Mixer Maintenance Engine MaintenanceStow CMS-6S Concrete Mixer Maintenance Mixer Grease Fittings MixerTires/Wheels/Lug Nuts To tighten wheel lug nuts Page Stow CMS-6S Concrete Mixer Troubleshooting Engine Engine TroubleshootingStow CMS-6S Concrete Mixer Troubleshooting ENG./MIXER Engine TroubleshootingPart NO. Column Explanation of Code in Remarks ColumnNO. Column QTY. ColumnStow CMS-6S Concrete Mixer Suggested Spare Parts Qty DescriptionName Plate and Decals DECAL, Stow Logo DECAL, Safety InstructionsSee Operation and Safety Decals DECAL, Crush WarningSteel Barrel Assy King PIN Housing JackshaftPLUG, Expansion Ring GearMain Frame Assy WASHER, Lock 1/4 Connector LinkGUARD, Gear Wheel Dump GearAxle Assy Spring Leaf Lock NUT 5/8 NCSpring Support Axle 1-1/16 SpindleCabinet Assy WASHER, Flat 5/16 Rubber ProtectorCABINET, Engine Assy Latch ASSY., CompleteGAS Engine Mounting Plate Assy ENGINE, Robin 8.5 HP ENGINE, Honda 5.5 HPENGINE, Honda 8.0 HP RING, RetainingStow CMS-6S Electric Motor Mounting Plate Assembly Electric Motor Mounting Plate AssyBelt A45 MOTOR, Electric 1.5 HPUpper Pulley Large Drive Pulley SmallAIR Cleaner Assy GROMMET, AIR Cleaner ELEMENT, AIR CLEANER, DualCOVER, AIR Cleaner COLLAR, AIR CleanerCamshaft Assy ROD Push SPRING, Weight ReturnCamshaft ARM Valve RockerCarburetor Assy Valve SET, Float PLATE, Lever SettingGasket SET Float SETControl Assy SPRING, Governor ARM, GovernorROD, Governor SPRING, Throttle ReturnCrankcase Cover Assy PIN, Governor Weight WEIGHT, GovernorHOLDER, Governor Weight Type BalancerCrankshaft Assy Weight Balancer Cylinder Barrel Assy BOLT, Drain Plug Switch ASSY., OIL LevelSHAFT, Governor ARM Ring 14MM AraiCylinder Head Assy CLIP, Valve Guide GUIDE, VALVE, OS, OptionalGUIDE, EX. VALVE, OS, Optional GASKET, Cylinder HeadFAN Cover Assy CLIP, Tube Switch ASSY., Engine StopCLIP, Wire Harness ShroudFlywheel Assy NUT, Special 16MM FAN, CoolingFlywheel Comp KEY, Special WoodruffMuffler Assy PROTECTOR, EX. Pipe MufflerPROTECTOR, Muffler PIPE, EXFuel Tank Assy Tank COMP., Fuel *NH1*, Black Rubber Supporter 107MMJOINT, Fuel Tank GASKET, Fuel Filler CAPIgnition Coil Assy Coil ASSY., Ignition GROMMET, WireWIRE, Stop Switch 370MM CAP ASSY., Noise SuppressorPiston Assy Ring SET, PISTON, 0.75, Optional BOLT, Connecting RODRing SET, PISTON, STD PISTON, StandardRecoil Starter Assy SPRING, Friction PULLEY, Recoil StarterRATCHET, Starter SPRING, Starter ReturnGear Reduction Assy SHAFT, P.T.O. H- Type GEAR, Primary Drive 17TCountershaft Shim a OptionalLabel Assy MARK, CAUTION, External Labels AssyEMBLEM, Internal LABEL, CautionHonda GX160K1HX2 AIR Cleaner Assy Includes Items W/ # COVER, AIR Cleaner DualGASKET, Elbow Includes Items W NUT, CAP 6MMHonda GX160K1HX2 Camshaft Assy LIFTER, Valve ROD, PushARM, Valve Rocker PIVOT, Rocker ARMHonda GX160K1HX2 Carburetor Assy INSULATOR, Carburetor SN BE65B BSCREW, Throttle Stop SPACER, CarburetorHonda GX160K1HX2 Control Assy SPRING, Levr SPRING, Control AdjustingSpring Governor HOLDER, CableHonda GX160K1HX2 Crankcase Cover Assy PIN A, Dowel 8 X Honda GX160K1HX2 Crankshaft Assy CRANKSHAFT, Q- Type Honda GX160K1HX2 Cylinder Barrel Assy PIN, Lock 8MM WASHER, Thrust 6MMNUT, Flange 10MM BOLT, Flange 6 XHonda GX160K1HX2 Cylinder Head Assy TUBE, Breather GUIDE, Valve OS OptionalCOVER, Head BOLT, Flange 6Honda GX160K1HX2 FAN Cover Assy CLIP, Harness COVER, FAN NH1 BlackPLATE, Side OIL Alert SUB- HarnessHonda GX160K1HX2 Flywheel Assy FLYWHEEL, Lamp PULLEY, StarterFlywheel NUT, Special 14MMHonda GX160K1HX2 Fueltank Assy TANK, Fuel *NH1* Black RUBBER, Supporter 107MMTANK, Fuel *R8* Bright RED CLIP, Tube B8Honda GX160K1HX2 Ignition Coil Assy Coil ASSEMBLY, Ignition Honda GX160K1HX2 Muffler Assy Muffler Optional ARRESTER, Spark OptionalNUT, HEX MM Honda GX160K1HX2 Piston Assy Honda GX160K1HX2 Piston Assy Honda GX160K1HX2 Recoil Starter Assy GUIDE, Ratchet SCREW, SettingREEL, Recoil Starter SPRING, Recoil StarterHonda GX160K1HX2 Gear Reduction Assy COVER, Reduction Case ReductionGASKET, Reduction Case GASKET, Reduction CoverEngine Labels Assy Enblem MARK, ChokeMARK, OIL Alert E Payment Terms Page Heres HOW to GET Help