Ingersoll-Rand 66605X-X Trouble Shooting, Dimensional Data, Product discharged from air exhaust

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TROUBLE SHOOTING

Product discharged from air exhaust.

SCheck for diaphragm rupture.

SCheck tightness of (6) diaphragm nut.

Air Bubbles in Product Discharge.

SCheck connections of suction plumbing. S Check band clamps on intake manifold.

S Check “O” rings between intake manifold and fluid caps. S Check tightness of (6) diaphragm nut.

Pump blows air out main exhaust when stalled on either stroke.

SCheck “U” cups on (111) spool in major valve.

SCheck (141) valve plate and (140) insert for wear.

SCheck (103) sleeve and (2) “O” ring on diaphragm connecting rod. S Check (119) “O” rings on (118) piston for wear.

Low output volume.

SCheck air supply.

SCheck for plugged outlet hose.

SFor the pump to prime itself, it must be mounted in the vertical posi-

tion so that the balls will check by gravity.

SCheck for pump cavitation -- suction pipe should be 1/2” min. or larg- er if high viscosity fluids are being pumped. Suction hose must be

non-collapsible type, capable of pulling a high vacuum.

SCheck all joints on intake manifolds and suction connections. These must be airtight.

SCheck for sticking or improperly seating check valves.

SIf pump cycles at a high rate or runs erratically, check (119) piston “O” rings for wear.

DIMENSIONAL DATA

Dimensions shown are for reference only, they are shown in inches and millimeters (mm).

A

D

E F

1/2 - 14 N.P.T Material Outlet

L

M B

N

K

C

J

1/2 - 14 N.P.T Material Inlet

G

 

 

1/4 - 18 N.P.T Air Inlet

 

 

H

 

 

 

 

 

 

NOTE: Loosening these fasteners will allow Inlet / Outlet to rotate

Figure 4

 

 

 

 

DIMENSIONS

 

 

 

A

-

8.155” (207.1 mm)

E

-

6.467” (164 mm)

J

-

8.445” (215 mm)

B

-

10.051” (255 mm)

F

-

6.000” (152 mm)

K

-

0.312” (8 mm)

C

-

6.135” (155.8 mm)

G

-

4.812” (122.2 mm)

L

-

11.331” (288 mm)

D

-

2.005” (51 mm)

H

-

5.500” (140 mm)

M

-

11.084” (282 mm)

 

 

 

 

 

 

N

-

6.040” (153 mm)

 

 

 

 

 

 

 

 

 

 

PN 97999-99

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66605X-X (en)

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Contents Service Kits Model Description ChartSee Model Description Chart Ratio NON-METALLICOperating and Safety Precautions Maintenance General DescriptionAIR and Lube Requirements Operating InstructionsXXX XAXXEX XXB42 k 41b 12466605X-0XX 41a 22 20 21 22 21 19Diaphragm Pump Service Fluid Section DisassemblyFluid Section Reassembly General Service NotesAIR Motor Section Service Pilot Valve DisassemblyPilot Valve Reassembly Major Valve DisassemblyTrouble Shooting Dimensional DataLow output volume Product discharged from air exhaust