Char-Broil 463210511 manual LP Cylinder Leak Test, For your safety

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LP Cylinder Exchange

Connecting Regulator to the LP Cylinder

•Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual.

Always keep new and exchanged LP cylinders in upright position during use, transit or storage.

Leak test new and exchanged LP cylinders BEFORE connecting to grill.

•Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

LP Cylinder Leak Test

For your safety

Leak test must be repeated each time LP cylinder is exchanged or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated area, away from ignition sources such as gas fired or electrical appliances. During leak test, keep grill away from open flames or sparks.

•Use a clean paintbrush and a 50/50 mild soap and water solution. Brush soapy solution onto areas indicated by arrows in figure below.

s Do not use household cleaning agents. Damage to gas

train components can result.

1.LP cylinder must be properly secured onto grill. (Refer to assembly section.)

2.Turn all control knobs to the OFF position.

3.Turn LP cylinder OFF by turning hand-wheel clockwise to a full stop.

4.Remove the protective cap from LP cylinder valve. Always use cap and strap supplied with valve.

lo

ck

 

wi

ff C

 

se

O

 

 

OPD Hand Wheel

Type 1 outlet with thread on outside

Safety Relief Valve

Strap and Cap

Do not use a POL transport plug (plastic part with external threads)! It will defeat the safety feature of the valve.

WARNING

If “growing” bubbles appear do not use or move the LP

cylinder. Contact an LP gas supplier or your fire

department!

5.Hold regulator and insert nipple into LP cylinder valve. Hand-tighten the coupling nut, holding regulator in a straight line with LP cylinder valve so as not to cross-thread the connection.

Nipple has to be centered into the LP cylinder valve.

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Contents Date Purchased Estimated assembly time 35-40 minutesThis Grill is for Outdoor USE only Table of ContentsCalifornia Proposition Installation Safety PrecautionsFirst Time Use TemperatureLava Rock / Briquettes Pre-Heating Your GrillDirect Cooking Food SafetyIndirect Cooking Rotisserie CookingUsda Recommended Safe Minimum Internal Temperatures General Cleaning Why Clean?Routine Care Storing Your GrillUSE and Care LP Liquefied Petroleum GasLP Cylinder Filling For your safety Do not use household cleaning agents. Damage to gasLP Cylinder Leak Test Leak Testing Valves, Hose and Regulator Connection, do not use this regulatorTurn all grill control knobs to OFF Ignitor Lighting For Safe Use of Your Grill and to Avoid Serious InjurySDo not lean over grill while lighting Open lid during lightingSideburner Ignitor Lighting General Grill CleaningSideburner Match Lighting Burner Flame CheckStoring Your Grill Cleaning the Burner AssemblyTurn gas OFF at control knobs and LP cylinder Very Important Burner tubes must reengage valveAll Parts Year from date of purchase Limited WarrantyFirebox Parts ListParts Diagram 7mm Lock Washer on each AssemblyFront panel UpperQty #10-24x1/2 Machine Screw Qty 20x1/2 Machine Screw Page Qty 20x1/2 #10-24x1/2 #8-32x3/8 Machine Screw #10-24 Hex Nut Tent Heat Page Hose Regulator LP Tank Emergencies Possible Cause Prevention/Solution TroubleshootingAUTO-CLEAN Section Troubleshooting Electronic IgnitionPage Page Warranty Registration Department Box Columbus, GA