Char-Broil 466231203 manual Important Bracket with cut-out installs on front left

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8.

Attach the door bracket to the lower holes in the front legs

 

with the end tabs pointing upward and the flange to the rear,

 

pointing downward. Use 2 of the 1/4x1/2" Phillips-head

 

screws. Do not fully tighten. See Fig. 4.

9.

Place doors into the hinge holes of the bottom shelf and

 

door bracket. Push door bracket down until doors are

 

secure and can open and close freely. Do not fully tighten

 

door bracket screws. See Fig. 4.

10.

Remove protective film from doors. Install door handles to

 

doors using 4 of the 3/16x3/8" Phillips-head screws. See

 

Fig. 4.

13.Attach match lighting stick and chain to the right rear leg, below shelf bracket, using one M4x10mm, self-tapping, Phillips-head screw. See Fig. 5.

FIGURE 5

Match lighting stick

11.

Attach the 4 side shelf brackets to the tops of the cart legs

 

using 8 of the 1/4x1/2" Phillips-head screws.

 

IMPORTANT: Bracket with cut-out installs on front left

 

leg. Be sure the flat side of each bracket faces outward.

 

Fully tighten. See Fig. 4.

12.

Place the sideburner shelf over the left brackets and cross

 

brace. Be sure ignitor wire is hanging loose. Be sure the

 

inside shelf holes align with cross brace holes. Secure

 

shelf firmly to the ends of the brackets using 2 of the

 

1/4x1/2" Phillips-head screws. Repeat this procedure for

 

the side shelf on the right side of the cart. See Fig. 4.

FIGURE 4

Sideburner shelf

Side shelf

To reduce the weight of the grill head, open the grill lid and remove the packed components. This step requires 2 people to lift and position the grill head onto the cart.

14.HINT: Slide grill head into cart from the front. Use care to avoid scratching tops of side shelves. Align the 2 holes beneath the hang ledge on each side of the grill head with the 2 holes in the side shelf and cross brace on the cart. Raise the grill lid and insert 4 of the 1/4x3/4" Phillips-head screws. Beneath the side shelves, add 1/4" nuts. Do not fully tighten. See Fig. 6.

15.Attach heat indicator to grill lid using nut provided. Make

sure graphics on heat indicator are properly oriented before tightening nut. See Fig. 6.

FIGURE 6

Grill head

Align holes

Heat indicator

Hang ledge

Bracket with cut-out

Lower hole

Shelf bracket, flat side facing outward

 

Door

 

bracket

 

Hinge

Door

hole

Handle

 

Remove

Hinge

film

 

Gas hose

Hang

ledges

 

rest on

 

shelves

466231203 • 7

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Contents 387-6057 can ASSEMBLY,USE and Care ManualSafety Symbols Installation Safety PrecautionsWarranty Table of ContentsParts List Before Beginning AssemblyExploded View Unpack and remove all protective packaging Assembly4x1/2 Phillips-head screws. Repeat this procedure for Important Bracket with cut-out installs on front leftSee Fig Before Attaching Regulator to LP TankLP Liquefied Petroleum Gas Use and CareBefore Your First Cookout LP TankLP Tank Leak Test Connecting The Regulator To The LP TankLP Tank Removal, Transport And Storage Leak Testing Valves, Hoses and RegulatorSafety Tips LP Tank Safety Valve Retainer Cap StrapBurner Flame Check For Safe Use Of Your GrillApartment Dwellers Ignitor LightingValve Check Cleaning The Burner AssemblyGeneral Grill Cleaning Ignitor CheckIndirect Cooking Instructions Food SafetyHow To Tell If Meat Is Grilled Thoroughly Indirect CookingProblem Possible Cause Prevention/Cure TroubleshootingDivision of W.C. Bradley Co