Char-Broil 4638220 Cleaning the Burner Assembly, Turn gas off at control knobs and gas source

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Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill.

1.Turn gas off at control knobs and gas source.

2.Remove cooking grate and drip vaporiser bar.

3.Discard used briquets before removing burner and briquet grate.

4.Under grill remove grease cup and disconnect short ignitor wire (A) and clips from burner (B). To remove clips pull down on large end of clip attached to the valve, turn away from valve, rotate upward and remove small end of clip from burner tube.

5.Inside grill remove burner assembly and briquet grate (C), clean ceramic portion of electrode with rubbing alcohol and a swab. Remove scale from briquet grate, replace if necessary.

6.Clean outside of burner with soap and water. Lay burner upside down on flat surface, insert garden hose to force water through tubes. Make sure water comes out of all burner holes. Open clogged holes with a thin wire. Shake out excess water and examine holes. Due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace burner.

7.If grill is to be stored, coat burner lightly with cooking oil. Wrap in protective cover to keep insects out.

8.If not storing grill after cleaning, hold briquet grate and burner together angle into grill bottom (D).

9.To reattach clips hold large curved end away from burner tube, insert small curved end into hole under burner tube, turn clip towards valve, snap into place.

VERY IMPORTANT: Clips must be attached correctly for proper grill function (B).

10.Reattach ignitor wire to ignitor (A).

11.Do not use more than 16 new briquets on briquet grate around burner. Do not let briquets cover burner holes.

12.Reposition drip vaporiser bar and cooking grate. Reattach clean can to grease clip.

13.Before cooking again on grill, follow "Burner Flame Check".

Briquet Grate

D

Burner

Electrode

Valve

Clip

Burner

Tube

BC

A

Short Ignitor Wire

14 • 4638220

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Contents INSTALLER/ASSEMBLER Leave these instructions with consumer This Grill is for Outdoor USE onlyInstallation Safety Precautions Safety SymbolsTable of Contents WarrantyParts List Model Key Qty Description Qty. DescriptionIL P 2ND If label cannot be removed, write the numbers1ST 3RD Not included to hang from grease clip Leak Test AS Shown on page 12 Before Using Grill Connecting Your Grill to the Natural Gas Source For Safe Use of Your Grill and to Avoid Serious Injury Leak Testing Valve and HoseSafety Tips Before Your First CookoutBurner Flame Check General Grill CleaningIgnitor Lighting Turning Grill OffCleaning the Burner Assembly Turn gas off at control knobs and gas sourceHow to Tell if Meat is Grilled Thoroughly Cooking ChartFood Safety Storing Your GrillTroubleshooting