Char-Broil 80015625 Leak Testing Valves, Hose and Regulator, Turn all grill control knobs to OFF

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Hold coupling nut and regulator

as shown for proper connection

to LP cylinder valve.

6.Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the

connection, do not use this regulator!

DANGER

Do not insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve and cause a leak. Leaking propane may result in explosion, fire, severe personal injury, or death.

WARNING

Outdoor gas appliance is not intended to be installed in or on a boat.

Outdoor gas appliance is not intended to be installed in or on an RV.

Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.

Do not use grill until leak-tested.

If a leak is detected at any time, STOP and call the fire department.

If you cannot stop a gas leak, immediately close LPcylinder valve and call LP gas supplier or your fire department!

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.Be sure regulator is tightly connected to LP cylinder.

3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding.

4.Brush soapy solution onto areas where bubbles are shown in picture below:

sNever remove threaded orifice at end of valve.

5.If “growing” bubbles appear, there is a leak. Close LP cylinder valve immediately and retighten connections. If leaks cannot be stopped do not try to repair. Call for replacement parts. Order new parts by giving the serial, model number and name and part number of items needed (see parts list) to the Grill Service Center at 1-800-241-7548.

6.Always close LP cylinder valve after performing leak test by turning hand wheel clockwise.

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Contents Model 463360408 Product Guide Safety Symbols Call Grill Service Center for Help and PartsInstallation Safety Precautions For residential use only. Do not use for commercialTable of Contents UL listed Overfill Protection LP Liquefied Petroleum GasLP Cylinder Filling Only LP cylinders equipped with this type of valveUseDo not household cleaning agents. Damage to gas Connecting Regulator to the LP CylinderFor your safety LP Cylinder ExchangeLeak Testing Valves, Hose and Regulator Connection, do not use this regulatorTurn all grill control knobs to OFF For Safe Use of Your Grill and to Avoid Serious Injury Ignitor LightingSideburner Ignitor Lighting Sideburner Match LightingBurner Flame Check Turn gas off at control knobs and LP cylinder Cleaning the Burner AssemblyStoring Your Grill Very Important Burner tubes must re-engage valveIndirect Cooking Food SafetyHow To Tell If Meat Is Grilled Thoroughly Indirect Cooking InstructionsRoutine Care Stubborn Stains and RustKey Description KeyDescription Parts Diagram Model No Assembly Model No 20x1-1/2 screws and 1/4-20 flange nuts Front Panel Qty #8x3/8 Self-Tap Screw 463320107 20x1/2 Back of cart Qty #8x3/8 Screw Heat Failure to install grease cup clip and cup Troubleshooting Emergencies Possible Cause Prevention/SolutionElectronic Ignition Troubleshooting Electronic Ignition SectionLimited Warranty Please register your product online at Grilling Safety Checklist Thank You for Your Purchase