Char-Broil 415.161209 manual Lower Hinges, Handleand Upper Hinges

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Lower Hinges

Attach lower lid hinges to back of firebox using two #10-24x1/2’’ machine screws, #10-24 flange nuts and four 5x15 fiber washers per hinge. The center flat portion of the hinge should be at the bottom (see insert below).

#10-24x1/2’’	#10-24	5x15	5x15 Fiber Washer
#10-24x1/2’’	Flange Nut	Fiber Washer
Machine Screw	Qty.4	Qty.8
Qty.4
	#10-24x1/2’’		#10-24 Flange Nut
	#10-24x1/2’’
	Machine Screw

5x15 Fiber Washer

Center flat portion of hinge on bottom

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Handleand Upper Hinges

Attach handle and two insulation washers to front of lid. Secure with two 5x15 fiber washers and #10-24 wing nuts (A). Attach upper lid hinges to back of lid using #10-24x1/2’’ machine screws, 5x15 fiber washers and #10-24 flange nuts per hinge. Hinges should curve downward when properly installed (B).

Insulation Washer	#10-24	#10-24x1/2’’	#10-24	5x15
Qty.2	Wing Nut	Machine Screw	Flange Nut	Fiber Washer
	Qty.2	Qty.4	Qty.4	Qty.10
A		Handle		B
A		Handle Bolt
		Insulation Washer
		#10-24 Flange Nut
		5x15 Fiber Washer
		5x15 Fiber Washer	#10-24x1/2’’
			Machine Screw

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Contents Date Purchased Estimated assembly time 35-40 minutesThis Grill is for Outdoor USE only Table of ContentsCalifornia Proposition Installation Safety PrecautionsFirst Time Use TemperatureLava Rock / Briquettes Pre-Heating Your GrillDirect Cooking Food SafetyIndirect Cooking Rotisserie CookingUsda Recommended Safe Minimum Internal Temperatures General Cleaning Why Clean?Routine Care Storing Your GrillUSE and Care LP Liquefied Petroleum GasLP Cylinder Filling For your safety UseDo not household cleaning agents. Damage to gasLP Cylinder Leak Test Leak Testing Valves, Hose and Regulator Connection, do not use this regulatorTurn all grill control knobs to OFF For Safe Use Of Your Grill And To Avoid Serious Injury Safety TipsGeneral Grill Cleaning Turn controls and gas source or tank OFF when notIgnitor Lighting UseCleaning the Burner Assembly Storing Your GrillTurn gas OFF at control knobs and LP cylinder All Parts Year from date of purchase Limited WarrantyNot Pictured Parts ListParts Diagram Assembly Cart legs, Lower cart legs, Front panel and Back braceTank support bracket and Wheels Control Panel Flange nutBurner Tank Exclusion Grid Side Shelf Side Shelf ArmHandleand Upper Hinges Lower HingesCooking Grate and Heat Tent Grease Cup and Grease Cup Clip Tank Retainer WireLP Cylinder not included Emergencies Possible Cause Prevention/Solution TroubleshootingPiezo PUSH-BUTTON and Rotary Warranty Registration Department Box Columbus, GA