Weber 500 Series owner manual Safe handling tips for LP Gas, Liquid Propane LP Tanks

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Safe handling tips for LP Gas

Liquid Propane (LP) gas is a petroleum product as are gasoline and natural gas. LP gas is a gas at regular temperatures and pressures. Under moderate pressure, inside a cylinder, LP gas is a liquid. As the pressure is released the liquid readily vaporizes and becomes gas.

LP gas has an odor similar to natural gas. You should know this odor.

LP gas is heavier than air. Leaking LP gas may collect in low areas that prevent dispersion.

To fill, take the LP tank to an RV center, or look up gas-propane in the phone book for other sources of LP gas.

mWARNING: We recommend that your LP tank be filled at an authorized LP gas dealer, by a qualified attendant, who fills the tank by weight. IMPROPER

Liquid Propane (LP) Tank(s)

The LP tank and connections supplied with your Weber Gas Barbecue have been designed and tested to meet government, American Gas Association and Underwriters Laboratories requirements.

Replacement LP tanks supplied by Weber satisfy the requirements. Check to be sure the tank has a D.O.T. certification, and has been tested within five years.

Your LP gas supplier can do this for you. Figure 7.

If you have questions about spare LP tanks, please call Weber-Stephen Customer Service.

D.O.T. Certification (example)

DOT 4BA240

FILLING IS DANGEROUS.

mWARNING: If you exchange your LP tank, make sure you get a similar tank in return. Your LP tank is equipped with a quick-disconnect valve and an OPD (Overfilling Prevention Device). Other LP tanks are not compatible with your barbecue connection.

Air must be removed from a new LP tank before the

20 lb LP tank

1/98

Date Tested

initial filling. Your LP dealer is equipped to do this.

The LP tank must be installed, transported and stored

in an upright position. LP tanks should not be dropped

or handled roughly.

Never store or transport the LP tank where temperatures

can reach 125° F (too hot to hold by hand - for example:

do not leave the LP tank in a car on a hot day).

Note - A refill will last about 20 hours of cooking time at normal use. The fuel scale will indicate the propane supply so you can refill before running out. You do not have to run out before you refill.

Treat "empty" LP tanks with the same care as when full. Even when the LP tank is empty of liquid there still may be gas pressure in the cylinder. Always close the tank valve before disconnecting.

Do not use a damaged LP tank. Dented or rusty LP tanks or LP tanks with a damaged valve may be hazardous and should be replaced with a new one immediately.

The joint where the hose connects to the LP tank must be leak tested each time the LP tank is reconnected. For example, test each time the LP tank is refilled.

Be sure the regulator is mounted with the small vent hole pointed downward so it will not collect water. This vent should be free of dirt, grease, bugs etc.

Figure 7

All LP tank supply systems must include a collar to protect the tank valve.

The LP tank must be a 20 lb size (18 1/4 inches high, 12 1/4 inches in diameter).

The LP tank must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (D.O.T.).

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Contents Spirit 500 Series MDANGER MWARNINGS LP GAS Units onlyWarranty Patents and Trademarks Contents Storage For Installation in CanadaGeneral Instructions Operating areaStep AssemblyCheck package contents REB Check contents of hardware packs Assemble wheel frame Assemble top frameAdd front panel Continue frame assemblyInstall tubing plugs Add cooking box Install manifold bracket Install tank panel assembly and frame connectorAdd fuel scale assembly Install igniterFill LP tank MCAUTION Do not remove adjustment wing nut from tank scaleSet LP fuel scale Check that all burner valves are off Connect LP tankMWARNING Do not ignite burners when leak checking Check for gas leaksSlide the bottom tray onto the mounting rails under Install Flavorizer Bars and Cooking GratesInstall the bottom tray Cooking box with finger grip toward you. FigureInstall Lid Add tool holders, control panel and burner control knobsComplete accessory installation Lighting To ExtinguishManual Lighting Storage and/or Nonuse Periodic CleaningCooking Storage and/or NonuseRemoval of the LP tank Connecting the filled LP tankRefilling the LP tank Engaged Safe handling tips for LP Gas Liquid Propane LP TanksMWARNING Do not ignite burners while leak checking Annual MaintenanceInspection and Cleaning of the Weber Spider Stopper Guards MCAUTION Do not enlarge the burner ports when cleaning General MaintenanceMain Burner Cleaning Procedure Weber Spider Stopper GuardsTo reinstall the burners, reverse steps c through g Crossover Ignition System Operations MCAUTION Do not line the bottom tray with aluminum foil When burner is on HIGH. Flames do not runBurner does not light, or flame is low in High position Burner flame pattern is erratic. Flame is low14-15 Parts List Page Page Final Word Thanks
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