Trane EXWA, WPWD, GSWD manual What Freezestat Should Be Applied?, Pressure switch location

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Installation

Changing Freezestat or Low Pres- sure Cutout Switches (WPWD/GSWD models ONLY) Each unit has two factory installed low pressure cutout switches and one freezestat. Only one of the low pres- sure cutout switches is connected to the 24 volt control circuit, dependent on which freezestat is being used (i.e. 35°F or 20°F). Both the freezestat and the low pressure cutout are in the lock- out relay circuit. The freezestat moni- tors the temperature of the water leaving the source and load side wa- ter-to-refrigerant heat exchangers, protecting the heat exchanger from fluid freeze up. The low pressure cut- out monitors the suction pressure of the compressor to protect the com- pressor from liquid floodback or oper- ating under loss of charge conditions.

Units can be ordered from the factory with either the 35°F or 20°F freezestat option. The 20°F freezestat is ONLY used on closed loop systems with an- tifreeze solution. The 35°F freezestat is used on all other systems. The type of freezestat on a unit can be determined from the appropriate digit in the model number. Digit 11 and/or 12 with a se- lection of 1 is a 35°F freezestat, where- as selection 2 is a 20°F freezestat.

What Freezestat Should Be Applied?

As previously mentioned, every unit is shipped from the factory with two low pressure cutouts installed in the refrig- erant circuit. One of the low pressure cutouts disables the compressor at 35 psig, while the other disables the com- pressor at 7 psig. The 35 psig cutout is used with the 35°F freezestat, while the 7 psig cutout is used with the 20°F freezestat.

Occasionally it will be necessary to change the freezestat in the field. Ex- amples of when this change-out is necessary include:

(1)A unit with a 35°F freezestat is go- ing to be put on a closed loop system with antifreeze. By definition, the unit requires a 20°F freezestat.

(2)A unit with a 20°F freezestat is go- ing to be put on an open well system or a closed loop system with NO anti- freeze solution. By definition, the unit must have a 35°F freezestat installed prior to operation.

The best time to install the freezestat/ low pressure cutout is prior to install- ing the unit. The freezestat is easily ac- cessible from the top service door.

WARNING

Hazardous Voltage!

Disconnect all electric power, in- cluding remote disconnects be- fore servicing. Follow proper lockout/tagout procedures to en- sure the power can not be inad- vertently energized. Failure to disconnect power before servic- ing could result in death or seri- ous injury.

Changing a Freezestat and Low Pressure Cutout

The freezestat is located in the top of the source-side water-to-refrigerant heat exchanger leaving water line. The freezestat is located in the twelve o’clock position. The capillary tube is inserted into the well approximately 8- inches. Remove the existing freezestat and replace it with the new freezestat.

Note: The wires must be moved from one low

pressure cutout to the other.

The low pres-

sure cutouts are located in the insu-

lated re- frigerant lines. The high pressure cutout is locat- ed in the un-insulated compressor dis- charge line and is the

only pressure cutout located

in this line. Change the wires from

the old low pressure cutout to the new low pressure cutout.

Identifying the Low Pressure Cutouts The 7 psig low pressure cutout is used with a 20°F freezestat. It is installed in the insulated line and is in the piping tee going to the external schrader port. The 35 psig low pressure cutout is used with a 35°F freezestat. It is in- stalled in the insulated line and is not connected to any fittings.

The 395 psig high press cutout is in- stalled in the un-insulated compressor discharge line. It is the only cutout lo- cated in this line. Further, it is connect- ed to an external schrader port.

If the low pressure cutout is not changed when the freezestat is changed, problems will occur. If the 35 psig low pressure cutout is connected to a 20°F freezestat, the unit will go out repeatedly on the low pressure cutout. If the 7 psig low pressure cutout is used with the 35°F freezestat, no prob- lems will occur as long as the freez- estat is operating normally. However, if the freezestat does fail, the loop wa- ter could freeze before the suction pressure dropped low enough for the 7 psig cutout to take the unit off the line. Also, in a loss of charge situation, the heat exchanger would freeze be- fore the freezestat could take the unit off-line.

Figure 11: Pressure switch location

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Contents Installation Owner Diagnostics Later Design SequenceResponsible Refrigerant Practices Contents Pre-installation Checklist Fiberglass WoolMicrobial Growth General Information Dimensions/Weights/ Clearance Improper Unit LiftDimensions WPWD/GSWD Exwa Low Voltage Wiring AC & DC Requirements InstallationGeneral Installation Checks Hazardous VoltageRacking installation Water ConnectionCleaning and Flushing Water Loop Bled offLoop pump kit installation Supply/Return Pipe Connections to the Loop Pump KitUsing Antifreeze Water heater kitPipe Installation Power Wiring Control Power TransformerInstallation Low Voltage Wiring Controls Using 24 VACPressure switch location What Freezestat Should Be Applied?Electrical Requirements Table E-1 Electrical performance WPWD/EXWAPre-Start Checklist Pre-Start-up ChecklistSequence Operation Initial Unit Start-upOperating Pressures Operating PressuresFlow Checks Water VolumeStart-up Checklist and Log PressureStart-up Checklist Log Job Name Model Number Date Serial NumberMaintenance Preventive MaintenanceHazardous Chemicals Warranty Information Warranty Information Standard WarrantyGeneral Operation TroubleshootingHazardous Service Procedures Operation with a Conventional ThermostatTroubleshooting Checklist Insufficient capacityUnit Wiring Ton through 6-Ton Equipment Unit Wiring Ton Equipment Trane

GSWD, WPWD, EXWA specifications

Trane is a leading provider of heating, ventilation, and air conditioning (HVAC) systems, and their GSWD, WPWD, and EXWA series are some of the most innovative and efficient products available in the market. These product lines are designed to meet diverse HVAC needs by offering distinctive features, cutting-edge technologies, and remarkable performance characteristics.

The Trane GSWD series is known for its robust design and versatility, making it ideal for various commercial applications. One of the standout features of GSWD units is their modular design, which allows for easy installation and scalability. They are equipped with high-efficiency compressors that contribute to energy savings while ensuring optimal cooling performance. The GSWD series also includes advanced control systems, which enable precise temperature management and system monitoring, leading to improved comfort and reduced operating costs.

On the other hand, the Trane WPWD series focuses on delivering exceptional water-source heat pump solutions. These units stand out for their ability to harness energy from renewable water sources, thereby offering environmentally friendly operation. With a focus on energy efficiency, the WPWD models utilize variable-speed technology that adjusts the compressor's output based on demand, resulting in significant energy savings. Additionally, these models are designed to operate quietly, which enhances the overall comfort of indoor environments.

The EXWA series represents Trane's commitment to innovation in air-to-water heat pump technology. Featuring advanced inverter technology, the EXWA units can efficiently operate across a wide range of environmental conditions. This allows them to deliver reliable heating and cooling performance without compromising efficiency. The EXWA series also emphasizes ease of maintenance, with accessible components designed for quick servicing and reduced downtime.

All three series prioritize user-friendly interfaces, enabling easy system operation and monitoring. Trane incorporates smart technology that promotes connectivity and integration with building management systems, making it easier for operators to manage HVAC systems efficiently.

In summary, the Trane GSWD, WPWD, and EXWA series provide innovative HVAC solutions characterized by energy efficiency, advanced technology, and user-friendly features. Their unique designs cater to various applications, ensuring that they meet modern building requirements while being environmentally responsible and cost-effective. Trane continues to lead the way in HVAC technology, setting benchmarks for performance, reliability, and sustainability in the industry.
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