Panasonic R410A service manual Please Read Before Starting

Page 78

IMPORTANT!

Please Read Before Starting

This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.

For safe installation and trouble-free operation, you must:

Carefully read this instruction booklet before beginning.

Follow each installation or repair step exactly as shown.

Observe all local, state, and national electrical codes.

Pay close attention to all warning and caution notices given in this manual.

This symbol refers to a hazard or unsafe practice which can

WARNING result in severe personal injury or death.

This symbol refers to a hazard or unsafe practice which can

CAUTION result in personal injury or prod- uct or property damage.

If Necessary, Get Help

These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for improp- er installation or maintenance service, including failure to follow the instructions in this document.

SPECIAL PRECAUTIONS

WARNING When Wiring

ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.

‡'RQRWVXSSO\SRZHUWRWKHXQLWXQWLODOOZLULQJDQGWXELQJ are completed or reconnected and checked.

‡+LJKO\GDQJHURXVHOHFWULFDOYROWDJHVDUHXVHGLQWKLV system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death.

‡*URXQGWKHXQLW following local electrical codes.

‡&RQQHFWDOOZLULQJWLJKWO\/RRVHZLULQJPD\FDXVHRYHU heating at connection points and a possible fire hazard.

‡7RSUHYHQWSRVVLEOHKD]DUGVIURPLQVXODWLRQIDLOXUH

the unit must be grounded.

When Transporting

Be careful when picking up and moving the indoor and out- door units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin alu- minum fins on the air conditioner can cut your fingers.

When Installing…

Select an installation location which is rigid and strong enough to support or hold the unit, and select a location for easy maintenance.

…In a Ceiling or Wall

Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support.

…In a Room

Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and floors.

 

 

 

Keep the fire alarm and the air

 

 

 

 

 

 

outlet at least 1.5 m away from

 

CAUTION

 

 

 

the unit.

 

 

 

 

 

 

 

When Connecting Refrigerant Tubing

‡ :KHQSHUIRUPLQJpiping work

 

do not mix air except for speci-

 

fied refrigerant (R410A) in

 

refrigeration cycle. It causes

 

capacity down, and risk of

 

explosion and injury due to

 

high tension inside the refrige-

WARNING

rant cycle.

‡ 5HIULJHUDQWJDVOHDNDJHPD\

 

 

cause fire.

‡'RQRWDGGRUUHSODFHUHIULJHUDQW other than specified type.

It may cause product damage, burst and injury etc.

‡9HQWLODWHWKHURRPZHOOLQWKHHYHQWWKDWUHIULJHUDQW gas leaks during the installation. Be careful not to allow contact of the refrigerant gas with a flame as this will cause the generation of poisonous gas.

‡'RQRWDGGDQ\UHIULJHUDQWDLURUVXEVWDQFHLQWRWKH refrigeration circuit other than the designated refrigerant (R410A). Adding anything other than the specified refrig- erant may cause the pressure to rise excessively in the refrigeration circuit, rupturing the circuit and causing injury or damage.

‡8VHDOOQHZWXELQJDQGIODUHQXWVWRPDNHWKHWXELQJFRQ nections. Using any previous parts (from R22-based sys- tems) may result in damage to the equipment, and may lead to the refrigeration circuit rupturing, causing a seri- ous accident.

2

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Contents 11,900BTU / h CS-MKS12NB4U CZ-18BT1U 17,500BTU / h CS-KS18NB4UW CZ-18BT1USafety Precautions Prohibit Table of Contents CZ-RD515U Applicable MULTI-OUTDOOR Units Temperature Indoor Air Intake Temp Outdoor Air Intake Temp Operating RangeSpecifications Unit SpecificationsIndoor Unit CS-MKS9NB4U & CZ-18BT1U Indoor Unit 208VCS-MKS12NB4U & CZ-18BT1U 230VIndoor Unit Individual Unit CS-KS18NB4UW & CZ-18BT1U CS-KS18NB4UW & CZ-18BT1U Indoor Unit Body CS-MKS9NB4U Major Component SpecificationsIndoor Unit Indoor Unit Panel CZ-18BT1UIndoor Unit Body CS-MKS12NB4U CB-CS-MKS12NB4UIndoor Unit Body CS-KS18NB4UW CB-CS-KS18NB4UOther Component Specifications Indoor air temp sensor ModelKTEC-35-S98Indoor heat exchanger sensor ModelPT2M-51H-S3 Dimensional Data Unit inch mmIndoor unit Refrigerant Flow DiagramRefrigerant Flow Diagram Indoor Unit CS-KS18NB4UW & CZ-18BT1U Indoor unit5250-46900 Electric Wiring DiagramsElectrical Data 8FA2Disconnect the connectors in the control box MaintenanceDisassembly Procedure Remove the air intake grillRemove the ceiling panel Remove the indoor air temperature sensor Remove the power box and control boxScrew Ground cable CN07 CN03 CN09 CN06 Remove the main body lower section Remove the drain pump and float switch Remove the heat exchanger sensorRemove the turbo fan and fan motor Remove the heat exchangerEmergency operation FunctionsOperation Functions PAM- controlTimer backup Lamp colorsProtective Functions Freeze preventionTroubleshooting Before Calling for Service Precautions before Performing Inspection or RepairMethod of Self-Diagnostics Self-diagnostics Lamps Indoor UnitReplace the controller Using the TEST/T-RUN terminalsChecking the Indoor and Outdoor Units Replace the circuit board or the fuseBefore the Operation Serial Communication Error Identification ProcedureOff Blinking Illuminated Condition E01From the previous page a Condition E12 Trouble Diagnosis of Fan Motor Indoor Fan MotorElectromagnetic interference Noise Malfunction and Electromagnetic InterferenceNoise malfunction Locations most susceptible to noise Trouble CorrectionPage Appendix a CS-MKS9NB4U & CZ-18BT1U CS-MKS12NB4U & CZ-18BT1UCZ-18BT1U Model No Indoor UnitsCeiling Panel Safety Precautions FeaturesContents Product InformationElectrical Requirements Installation LocationSafety Instructions AvoidNames of Parts Unit Display and Operation ButtonRemote Controller Display SymbolsRemote Controller Mode selector button HR. Timer button 1-HOUR OFF TimerTemperature setting buttons Temp SensorUsing the Remote Controller Operation Operation with the Remote ControllerAdjusting the Fan Speed Fan OnlySetting the Timer Special RemarksHow to set the on time How to set the present timeHow to set the OFF time How to set daily ON/OFF repeat timerHour OFF Timer Using the 1-HOUR OFF TimerAdjusting the Airflow Direction Operation together with the daily ON/OFF repeat timerCleaning the flaps Care and CleaningWhen the air conditioner is not running Cleaning the main unit and Remote ControllerAir filter How to remove the filterHow to remove the air intake grille Care After a prolonged idle periodTroubleshooting Wired Remote ControllerOperating Range Model No Outdoor Unit SpecificationsModel No Indoor Unit Model No Ceiling Panel CZ-18BT1UPage Appendix B Model No Indoor Units Outdoor Units CS-KS12NB41 CU-KS12NK1A CS-KS18NB4UW CU-KS18NKU CU-KS18NKUACU-3KS19NBU CU-4KS24NBU CU-4KS31NBU For Multiple useFeatures Installation Location Names of Parts Remote Controller Display Remote Controller DRY Using the Remote Controller Operation with the Remote Controller Special Remarks How to set the present time Using the 1-HOUR OFF Timer Care and Cleaning Air filter Troubleshooting For Single use Model No Outdoor Unit Indoor UnitModel No Ceiling Panel For Multiple use 852-6-4190-582-00-0 Contents For Indoor UnitPlease Read Before Starting When Servicing OthersGeneral Tools Required for Installation not suppliedAccessories Supplied with Unit Table Optional Copper Tubing KitInstallation Site Selection Additional Materials Required for InstallationEmbedding the Tubing and Wiring Suspending the Indoor Unit How to Install the Indoor UnitPreparation for Suspending Placing the Unit Inside the CeilingFastener is on the side Installing the Drain Piping Attach so that the hose band Drain portChecking the Drainage 10aInstalling the Ceiling Panel Indoor unit Gaps Ceiling surface Ceiling panelWiring the Ceiling Panel and the Indicator Attaching the air-intake grilleAdjusting the Auto Flap Checking After InstallationWhen Removing the Ceiling Panel for Servicing Wiring Instructions General precautions on wiringHow to connect wiring to the terminal For Indoor Unit For Outdoor Unit  For solid core wiring or F-cable For stranded wiring How to Test Run the Air Conditioner To take out the remote controller, pull it forward Remote Controller Installation PositionRear side Remote control holder Mounting on a WallAddress Switch Address Setting of the Remote ControllerConnecting a Home Automation Device Installation Check SheetAppendix D CZ-RD515UOperating Instructions Wired Remote Controller Model No. CZ-RD515UAutomatic Switching between Cooling and Heating Installation Location Timer and Present Time setting buttons SET buttonTimer Select button AutoRemote Controller Display Automatic Operation Only for COOL/DRY/HEAT Model Manual OperationRemote Controller Display Heating Mode Only for COOL/DRY/HEAT ModelDaily on / OFF Backup functionProgrammed 910 pm 710 am 1130 pm Present timeSweep Cool Drysweep FAN Heat Page Appendix E Installation Instructions CZ-RD515U How to install the remote controller Parts supplied with the remote controllerRemote controller installation guidelines Installation locationInstalling with in-wall junction box Installing directly onto the wallHow to wire the remote controller WI1011-0 Page DC1111-0
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R410A specifications

Panasonic R410A is a refrigerant that has gained significant popularity in the air conditioning and refrigeration industry due to its favorable environmental properties and performance characteristics. Specifically designed to replace the harmful R22 refrigerant, which is being phased out due to its ozone-depleting potential, R410A offers a more eco-friendly alternative without compromising on efficiency or power.

One of the main features of R410A is its high energy efficiency. It operates at a higher pressure than R22, resulting in better heat transfer capabilities. This increased efficiency translates to lower energy consumption, making units using R410A more cost-effective in the long run. Additionally, R410A is known for its ability to provide excellent cooling performance even in high-temperature environments, making it suitable for a variety of applications, from residential air conditioning systems to commercial refrigeration units.

In terms of composition, R410A is a blend of two hydrofluorocarbons (HFCs), namely R32 and R125. This combination not only minimizes ozone depletion potential (ODP) but also reduces global warming potential (GWP) compared to older refrigerants. Panasonic has emphasized the importance of innovative technologies in its products, and R410A aligns perfectly with the company's commitment to developing sustainable solutions.

Panasonic also integrates advanced technologies to optimize the performance of R410A systems. For example, variable speed compressors, known as inverter technology, enhance system efficiency by adjusting the compressor's speed according to the cooling demand. This ensures that energy is only consumed when needed, further reducing operational costs.

Furthermore, R410A has a wide range of applications, including air conditioning systems, heat pumps, and chillers. Its versatility makes it a popular choice among manufacturers and consumers alike. The refrigerant is also compatible with existing R22 equipment, although specific retrofit procedures must be followed to ensure peak performance and reliability.

In conclusion, Panasonic R410A stands out as an innovative refrigerant choice in the HVAC industry, offering a combination of energy efficiency, environmentally friendly properties, and advanced technologies. As regulatory frameworks continue to tighten on greenhouse gas emissions, R410A and similar refrigerants are expected to play a crucial role in shaping a more sustainable future for air conditioning and refrigeration. Its high performance and lower environmental impact solidify its position as a leading refrigerant in contemporary cooling solutions.