Sunrise Medical HPL600 instruction manual A i n t e n a n c e, Minor Service

Page 7

12 M a i n t e n a n c e

 

Minor Service

 

Initially

 

Beforeeach use

 

Every2 months

 

Every4 months

 

Every year

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

General inspection of lifter

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check that casters are tightly attached to wheels

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check casters for free running wheels

 

 

 

 

 

 

 

 

 

 

(remove any fluff and/or debris)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check that caster brakes operate efficiently

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Overhaul casters and repack with all-purpose grease

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Inspect surfaces for scratches/chips

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Clean surfaces with mild soap and water. Remove any

 

 

 

 

 

 

 

 

 

 

adhesive tape marks with WD40 or other degreasing agent.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Examine all moving parts and fasteners for wear fatigue

 

 

 

 

 

 

 

 

 

 

and lubricate and/or adjust as required

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Arrange repair/replacement of any faulty parts

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check for signs of fatigue or cracks in the frame of the

 

 

 

 

 

 

 

 

 

 

lift (especially joints and stress points)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Retard rusting by applying spray paint

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check boom/carry bar (hanger)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check all electrical components, including battery

 

 

 

 

 

 

 

 

 

 

charges, for correct operation

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Major Service (to be checked by a technician, plus inspection of all of the above)

 

Inspect the welding aspect on the frame to detect cracks

 

 

 

 

 

Inspect connecting joints for proper attachment

 

 

 

 

 

Verify emergency devices for good functioning

 

 

 

 

 

Load test with the SWL (maximum working capacity)

 

 

 

 

 

Service motor

 

 

 

 

 

 

 

 

 

 

 

A major service undertaken by an authorized service agent every 12 months is a minimum requirement.

Maintenance inspection points are suggested by the manufacturer and are a minimum requirement. By continuing to use the lift without replacing the listed parts in this maintenance inspection checklist, caregiver and user safety is greatly compromised.

Contact your authorized supplier or Sunrise Medical Technical Service before opening the HPL600. Alterations made to the HPL600 by someone other than a technician may cause serious injury.

 

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13

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PROBLEM:

 

TO CHECK:

 

 

 

 

The unit does not work when you press

 

- Make sure the handset is plugged correctly into the

 

 

 

 

the up or down buttons on the handset.

 

unit.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Is the emergency stop button pressed down? Turn

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

the button clockwise to allow it to ”pop” out.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Is the battery charged?

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Plug the lift in and check the light on the control

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

box. If the light remains red, leave the lift plugged

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

in the control box for approximately 2 hours.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- If all of the previous points have been checked

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

without success, you probably have a motor or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

electric problem, contact your Sunrise Medical

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

representative.

 

 

 

 

 

 

 

 

 

 

 

The unit starts and stops repetitively.

 

- If the load is more than safe working load, the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

unit will not work due to an overload protection

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

on the motor.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

- Has the lift been making a “beeping” sound? The

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

battery is low and needs to be charged.

 

 

 

 

 

 

 

 

 

 

 

The lift emits a “beep” during utilization.

 

- Batteries are low, recharge them.

 

 

 

 

The unit may stop lifting but you can

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

still lower it.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Charge indicator on the control box

 

- Is the charger plugged into a standard outlet?

 

 

 

 

(green-red) does not light up when the

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

battery is being charged.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery is always dead after a few

 

- Replace battery with a new one, the life of the

 

 

 

 

transfers (3 to 5).

 

current one is probably nearly over.

 

 

 

 

 

 

 

 

 

 

 

The light on the control box shows green

 

- Replace the battery.

 

 

 

 

when the lift is plugged in yet the lift

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

will only do one or two transfers.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The light on the control box always

 

- Call your dealer or representative.

 

 

 

 

lights up red. It does not turn to green

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

after an overnight charge.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lift feels loose (Mast/Base joint loose).

 

- Using a 5 mm allen key, tighten the 2 bolts at

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

base.

 

 

 

 

 

 

 

 

 

 

 

Casters/Brakes noisy or stiff (fluff or

 

- Refer to casters in the "Maintenance" section in

 

 

 

 

debris in bearings).

 

this manual.

 

 

 

 

 

 

 

 

 

 

 

Noisy or dry sound from pivots (needs

 

- Refer to lubrication in the "Maintenance" section

 

 

 

 

lubrication).

 

in this manual.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

If problems are not resolved by the suggested means, please contact your dealer or Sunrise Medical Technical Service department.

Image 7
Contents Hoyer B l e o f C o n t e n t s N t r o d u c t i o nFire and Explosion Prevention P o r t a n t S a f e g u a r d sShock Prevention Avoid violent shock during transportationE r a t i o n Emergency Stop FeatureOperation P e r a t i o n MaintenanceI n t e n a n c e To be Inspected by User A i n t e n a n c e I n t e n a n c eA i n t e n a n c e Minor ServiceR r a n t y To be Completed After Each Service or InspectionWarranty G B o o kSunrise Medical

HPL600 specifications

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