Sunrise Medical HPL600 instruction manual A i n t e n a n c e, Minor Service

12 M a i n t e n a n c e

Minor Service	Initially	Beforeeach use	Every2 months	Every4 months	Every year
General inspection of lifter			✓
Check that casters are tightly attached to wheels			✓
Check casters for free running wheels			✓
(remove any fluff and/or debris)
Check that caster brakes operate efficiently			✓
Overhaul casters and repack with all-purpose grease			✓
Inspect surfaces for scratches/chips			✓
Clean surfaces with mild soap and water. Remove any			✓
adhesive tape marks with WD40 or other degreasing agent.
Examine all moving parts and fasteners for wear fatigue			✓
and lubricate and/or adjust as required
Arrange repair/replacement of any faulty parts				✓
Check for signs of fatigue or cracks in the frame of the			✓
lift (especially joints and stress points)
Retard rusting by applying spray paint				✓
Check boom/carry bar (hanger)				✓
Check all electrical components, including battery				✓
charges, for correct operation

Major Service (to be checked by a technician, plus inspection of all of the above)

Inspect the welding aspect on the frame to detect cracks	✓
Inspect connecting joints for proper attachment	✓
Verify emergency devices for good functioning	✓
Load test with the SWL (maximum working capacity)	✓
Service motor	✓

A major service undertaken by an authorized service agent every 12 months is a minimum requirement.

Maintenance inspection points are suggested by the manufacturer and are a minimum requirement. By continuing to use the lift without replacing the listed parts in this maintenance inspection checklist, caregiver and user safety is greatly compromised.

Contact your authorized supplier or Sunrise Medical Technical Service before opening the HPL600. Alterations made to the HPL600 by someone other than a technician may cause serious injury.

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13

PROBLEM:

TO CHECK:

The unit does not work when you press

- Make sure the handset is plugged correctly into the

the up or down buttons on the handset.

unit.

- Is the emergency stop button pressed down? Turn

the button clockwise to allow it to ”pop” out.

- Is the battery charged?

- Plug the lift in and check the light on the control

box. If the light remains red, leave the lift plugged

in the control box for approximately 2 hours.

- If all of the previous points have been checked

without success, you probably have a motor or

electric problem, contact your Sunrise Medical

representative.

The unit starts and stops repetitively.

- If the load is more than safe working load, the

unit will not work due to an overload protection

on the motor.

- Has the lift been making a “beeping” sound? The

battery is low and needs to be charged.

The lift emits a “beep” during utilization.

- Batteries are low, recharge them.

The unit may stop lifting but you can

still lower it.

Charge indicator on the control box

- Is the charger plugged into a standard outlet?

(green-red) does not light up when the

battery is being charged.

Battery is always dead after a few

- Replace battery with a new one, the life of the

transfers (3 to 5).

current one is probably nearly over.

The light on the control box shows green

- Replace the battery.

when the lift is plugged in yet the lift

will only do one or two transfers.

The light on the control box always

- Call your dealer or representative.

lights up red. It does not turn to green

after an overnight charge.

Lift feels loose (Mast/Base joint loose).

- Using a 5 mm allen key, tighten the 2 bolts at

base.

Casters/Brakes noisy or stiff (fluff or

- Refer to casters in the "Maintenance" section in

debris in bearings).

this manual.

Noisy or dry sound from pivots (needs

- Refer to lubrication in the "Maintenance" section

lubrication).

in this manual.

If problems are not resolved by the suggested means, please contact your dealer or Sunrise Medical Technical Service department.