Invacare XLTPRO, Top End XLT Jr, XLT Gold Service Procedures, Replacing the Fork/Crank Assembly

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Contents Top End XLT Top End XLT Jr Top End XLT Pro Top End XLT Gold Owner’s Operator and Maintenance ManualRecumbent Handcycle Series Top End ForceACCESSORIES WARNING Recumbent Handcycle SeriesSECTION 2-SAFETY AND HANDLING TABLE OF CONTENTSTABLE OF CONTENTS SECTION 3-SAFETY INSPECTIONAdjusting Top End XLT Gold Hand Crank TABLE OF CONTENTSAdjusting Hand Crank Height - All Models Except Top End XLT Gold Adjusting Seat Fore/Aft - XLT Gold and Top End Force OnlyInstalling/Removing/Adjusting the Road Crown Compensator SECTION 8-SERVICE PROCEDURESInstalling/Removing/Adjusting the Steering Dampener Installing Road Crown CompensatorSECTION 9-OPTIONS Horizontal Handles/Delrin HandlesRegister ONLINE at warranty.invacare.com REGISTER YOUR PRODUCTLIMITED WARRANTY HANDCYCLE USER DEALER/TECHNICIAN INFORMATIONSPECIAL NOTES HANDCYCLE TIE-DOWN RESTRAINTS AND SEAT POSITIONING STRAPSSPECIAL NOTES TOP END XLT TYPICAL PRODUCT PARAMETERSTYPICAL PRODUCT PARAMETERS TOP END XLT JRTOP END XLT GOLD TOP END XLT PROTYPICAL PRODUCT PARAMETERS Proper Fit SECTION 1-GENERAL GUIDELINESOperating Information Care MUST be taken when operating on roads, streets or highways Weight Limitation Tire PressureStability and Balance SECTION 2-SAFETY AND HANDLINGSafety and Handling of the Handcycle A Note to Handcycle AssistantsTransferring Into/Out of the Handcycle Percentage of Weight DistributionNOTE For this procedure, refer to FIGURE 2.1 on page Wheel locks MUST be engaged if installed 6. Shift body weight onto object while transferringIf installed, parking brake MUST be securedSECTION 3-SAFETY INSPECTION Safety Inspection ChecklistInspect/Adjust Weekly Inspect/Adjust Monthly Inspect/Adjust PeriodicallyMaintenance Safety Precautions TroubleshootingMaintenance Suggested Maintenance Procedures4. Clean/oil quick‐release axles once a week with a Teflon lubricant SECTION 4-INITIAL SETUP Initial SetupTop End XLT/XLT Jr FIGURE 4.1 Initial SetupNOTE Parking brake located on left side of seat frame Top End XLT PROFootrest FIGURE 4.2 Initial SetupRear Wheel Seat Footrest Top End XLT GoldRiding the Handcycle SECTION 5-OPERATIONNOTE For this procedure, refer to FIGURE 5.1 on page NOTE This procedure applies to the Top End XLT and XLT Jr. ONLY Shifting GearsNOTE For this procedure, refer to FIGURE Seven Speed HubLower Derailleur Right Side Shifter NOTE For this procedure, refer to FIGURE 5.3 on pageHands-On Rapid Fire Shifter/Brake System Twenty-seven Speeds Upper Derailleur Manual ShifterBraking Backing-UpReversing Drum Brakes Using Parking Brake Hand Brakes/Hands-On BrakesSlots or Hook and Loop Strap Not Shown Handle Steering/CorneringHandle UP SECTION 6-RIDING POSITION Replacing/Adjusting the Footrest and Leg GuardNOTE This procedure is for Top End XLT, XLT Jr., and XLT Pro ONLY NOTE For this procedure, refer to Using/Replacing Footrest StrapUsing Footrest Strap Replacing Footrest StrapAdjusting Hand Crank Adjusting Hand Crank Height - All Models Except Top End XLT GoldAdjusting Top End XLT Gold Hand Crank Adjusting Hand Crank Height1. If installed, activate parking brake NOTE There is one clamp on the right and left side of the handcycleAdjusting Seat Fore/Aft - XLT Gold and Top End Force Only Adjusting Seat Height - All Models Except XLT Gold and Top End Force Adjusting Back Angle - All Models Except XLT Gold and Top End Force Adjusting Back Angle - XLT Gold NOTE Wheel not shown for clarityAdjusting Back Height - Wide Back Option Only Push pin MUST protrude through hole in back caneInstalling/Adjusting the Rear Wheel and Quick-Release Axles SECTION 7-WHEELSFIGURE 7.2 Installing the Rear Wheels with Threaded Axles Installing the Rear Wheels with Threaded AxlesReplacing Tire/Tube and Tuning/Replacement of Spokes Axle Mounting Hole Frame AxleDetermining Toe In/Toe Out Determining/Adjusting Toe In/Toe OutNOTE For optimum accuracy, perform STEP 2 with the handcycle occupied Replacing Camber Inserts Adjusting Toe In/Toe OutNOTE For this procedure, refer to FIGURE 8.1 on page SECTION 8-SERVICE PROCEDURESReplacing the Fork/Crank Assembly NOTE Laying the chain flat will prevent kinks in the chain20. Slide the new fork into the frame STEPS 1, 2, 3, 36 FIGURE 8.1 Replacing the Fork/Crank AssemblyAssembly STEPS 6, 7Replacing the Left Side Crank Arms Replacing the Crank Arms - XLT Gold, XLT PRO and Top End ForceNOTE For this procedure, refer to FIGURE 8.2 on page Replacing the Right Side Crank ArmsInstalling Road Crown Compensator Installing/Removing/Adjusting the Road Crown CompensatorNOTE For this procedure, refer to FIGURE 8.3 on page Road Crown Adjusting Road Crown CompensatorRemoving Road Crown Compensator CompensatorNOTE For this procedure, refer to FIGURE 8.4 on page Installing Steering DampenerAdjusting Steering Dampener Removing Steering Dampenermounting position on the hand crank assembly Installing Seven Speed Shifter CableNOTE This procedure applies to the Top End XLT only fork assembly to mounting position onSeven Speed Hub Chain Installation Adjusting/Replacing Seven Speed ShifterInstalling/Adjusting Seven Speed Hub Chain NOTE For this procedure, refer to FIGURE 8.6 on pageInstalling Twenty-Seven Speed Cassette Chain Installing/Adjusting Twenty-Seven Speed Cassette ChainAdjusting Seven Speed Hub Chain NOTE For this procedure, refer to FIGURE 8.7 on pageAdjusting Twenty-Seven Speed Cassette Chain Cable Adjusting/Replacing the Parking BrakeBrake Pads Replacing Seat Upholstery Parking BrakeReplacing Narrow Back Upholstery Replacing Back UpholsteryReplacing Wide Back Upholstery NOTE Pull the back cushion off the back frameSECTION 9-OPTIONS Installing Rear Safety LightNOTE Rear wheels removed for clarity Installing the Water Bottle Installing/Using the Tow BarInstalling the Safety Flag Installing the Draft BumperUsing Safety Helmet Installing Seat Positioning Strap Installing the ComputerFailure to install handle assembly properly could result in injury Installing Hand Crank HandlesInstalling V/S Crankarm Handles NOTE For this procedure, refer to FIGURE 9.10 on page2. Firmly tighten the bolt For Models Made After 7/12/072. Firmly tighten the locknut Switching to Mountain Drive Transmission Option Installing GlovesMountain Drive Transmission Option Mountain Drive Transmission Option MaintenanceNOTE For this procedure, refer to FIGURE 9.14 on page Using the Travel Ready OptionRemoving/Installing the Camber Bar NOTE To install the camber bar, reverse the steps belowNOTE For this procedure, refer to FIGURE 9.15 on page Installing the ForkRemoving the Fork NOTE For this procedure, refer to FIGURE 9.16 on page ClampsNOTE For this procedure, refer to FIGURE 9.17 on page Removing the Front WheelNOTE For this procedure, refer to FIGURE 9.18 on page Assembling/Using/Adjusting the Handcycle RackInstalling the Front Wheel Assembling the Handcycle RackUsing the Handcycle Rack Rear Wheel Bar Brackets Adjusting the Handcycle RackWheel Tray Bracket Rear Wheel BarRear Tires Using the Alignment GaugeAlignment Gauge Alignment BarLIMITED WARRANTY LIMITED WARRANTYThis warranty pertains to the Top End Series Only Canada
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