Contents
Top End XLT Top End XLT Jr Top End XLT Pro Top End XLT Gold
Owner’s Operator and Maintenance Manual
Recumbent Handcycle Series
Top End Force
ACCESSORIES WARNING
Recumbent Handcycle Series
SECTION 2-SAFETY AND HANDLING
TABLE OF CONTENTS
TABLE OF CONTENTS
SECTION 3-SAFETY INSPECTION
Adjusting Top End XLT Gold Hand Crank
TABLE OF CONTENTS
Adjusting Hand Crank Height - All Models Except Top End XLT Gold
Adjusting Seat Fore/Aft - XLT Gold and Top End Force Only
Installing/Removing/Adjusting the Road Crown Compensator
SECTION 8-SERVICE PROCEDURES
Installing/Removing/Adjusting the Steering Dampener
Installing Road Crown Compensator
SECTION 9-OPTIONS
Horizontal Handles/Delrin Handles
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HANDCYCLE USER
DEALER/TECHNICIAN INFORMATION
SPECIAL NOTES
HANDCYCLE TIE-DOWN RESTRAINTS AND SEAT POSITIONING STRAPS
SPECIAL NOTES
TOP END XLT
TYPICAL PRODUCT PARAMETERS
TYPICAL PRODUCT PARAMETERS
TOP END XLT JR
TYPICAL PRODUCT PARAMETERS
TOP END XLT PRO
TOP END XLT GOLD
Operating Information
SECTION 1-GENERAL GUIDELINES
Proper Fit
Care MUST be taken when operating on roads, streets or highways
Weight Limitation
Tire Pressure
Stability and Balance
SECTION 2-SAFETY AND HANDLING
Safety and Handling of the Handcycle
A Note to Handcycle Assistants
NOTE For this procedure, refer to FIGURE 2.1 on page
Percentage of Weight Distribution
Transferring Into/Out of the Handcycle
Wheel locks MUST be engaged if installed
6. Shift body weight onto object while transferring
If installed, parking brake
MUST be secured
SECTION 3-SAFETY INSPECTION
Safety Inspection Checklist
Inspect/Adjust Weekly
Inspect/Adjust Monthly
Inspect/Adjust Periodically
Maintenance Safety Precautions
Troubleshooting
Maintenance
Suggested Maintenance Procedures
4. Clean/oil quick‐release axles once a week with a Teflon lubricant
SECTION 4-INITIAL SETUP
Initial Setup
Top End XLT/XLT Jr
FIGURE 4.1 Initial Setup
NOTE Parking brake located on left side of seat frame
Top End XLT PRO
Footrest
FIGURE 4.2 Initial Setup
Rear Wheel Seat Footrest
Top End XLT Gold
NOTE For this procedure, refer to FIGURE 5.1 on page
SECTION 5-OPERATION
Riding the Handcycle
NOTE This procedure applies to the Top End XLT and XLT Jr. ONLY
Shifting Gears
NOTE For this procedure, refer to FIGURE
Seven Speed Hub
Lower Derailleur Right Side Shifter
NOTE For this procedure, refer to FIGURE 5.3 on page
Hands-On Rapid Fire Shifter/Brake System Twenty-seven Speeds
Upper Derailleur Manual Shifter
Reversing Drum Brakes
Backing-Up
Braking
Using Parking Brake
Hand Brakes/Hands-On Brakes
Handle UP
Steering/Cornering
Slots or Hook and Loop Strap Not Shown Handle
NOTE This procedure is for Top End XLT, XLT Jr., and XLT Pro ONLY
Replacing/Adjusting the Footrest and Leg Guard
SECTION 6-RIDING POSITION
NOTE For this procedure, refer to
Using/Replacing Footrest Strap
Using Footrest Strap
Replacing Footrest Strap
Adjusting Hand Crank
Adjusting Hand Crank Height - All Models Except Top End XLT Gold
Adjusting Top End XLT Gold Hand Crank
Adjusting Hand Crank Height
1. If installed, activate parking brake
NOTE There is one clamp on the right and left side of the handcycle
Adjusting Seat Fore/Aft - XLT Gold and Top End Force Only
Adjusting Seat Height - All Models Except XLT Gold and Top End Force
Adjusting Back Angle - All Models Except XLT Gold and Top End Force
Adjusting Back Angle - XLT Gold
NOTE Wheel not shown for clarity
Adjusting Back Height - Wide Back Option Only
Push pin MUST protrude through hole in back cane
Installing/Adjusting the Rear Wheel and Quick-Release Axles
SECTION 7-WHEELS
FIGURE 7.2 Installing the Rear Wheels with Threaded Axles
Installing the Rear Wheels with Threaded Axles
Replacing Tire/Tube and Tuning/Replacement of Spokes
Axle Mounting Hole Frame Axle
NOTE For optimum accuracy, perform STEP 2 with the handcycle occupied
Determining/Adjusting Toe In/Toe Out
Determining Toe In/Toe Out
Replacing Camber Inserts
Adjusting Toe In/Toe Out
NOTE For this procedure, refer to FIGURE 8.1 on page
SECTION 8-SERVICE PROCEDURES
Replacing the Fork/Crank Assembly
NOTE Laying the chain flat will prevent kinks in the chain
20. Slide the new fork into the frame
STEPS 1, 2, 3, 36
FIGURE 8.1 Replacing the Fork/Crank Assembly
Assembly
STEPS 6, 7
Replacing the Left Side Crank Arms
Replacing the Crank Arms - XLT Gold, XLT PRO and Top End Force
NOTE For this procedure, refer to FIGURE 8.2 on page
Replacing the Right Side Crank Arms
NOTE For this procedure, refer to FIGURE 8.3 on page
Installing/Removing/Adjusting the Road Crown Compensator
Installing Road Crown Compensator
Road Crown
Adjusting Road Crown Compensator
Removing Road Crown Compensator
Compensator
NOTE For this procedure, refer to FIGURE 8.4 on page
Installing Steering Dampener
Adjusting Steering Dampener
Removing Steering Dampener
mounting position on the hand crank assembly
Installing Seven Speed Shifter Cable
NOTE This procedure applies to the Top End XLT only
fork assembly to mounting position on
Seven Speed Hub Chain Installation
Adjusting/Replacing Seven Speed Shifter
Installing/Adjusting Seven Speed Hub Chain
NOTE For this procedure, refer to FIGURE 8.6 on page
Installing Twenty-Seven Speed Cassette Chain
Installing/Adjusting Twenty-Seven Speed Cassette Chain
Adjusting Seven Speed Hub Chain
NOTE For this procedure, refer to FIGURE 8.7 on page
Adjusting Twenty-Seven Speed Cassette Chain
Brake Pads
Adjusting/Replacing the Parking Brake
Cable
Replacing Seat Upholstery
Parking Brake
Replacing Narrow Back Upholstery
Replacing Back Upholstery
Replacing Wide Back Upholstery
NOTE Pull the back cushion off the back frame
NOTE Rear wheels removed for clarity
Installing Rear Safety Light
SECTION 9-OPTIONS
Installing the Water Bottle
Installing/Using the Tow Bar
Using Safety Helmet
Installing the Draft Bumper
Installing the Safety Flag
Installing Seat Positioning Strap
Installing the Computer
Failure to install handle assembly properly could result in injury
Installing Hand Crank Handles
Installing V/S Crankarm Handles
NOTE For this procedure, refer to FIGURE 9.10 on page
2. Firmly tighten the locknut
For Models Made After 7/12/07
2. Firmly tighten the bolt
Switching to Mountain Drive Transmission Option
Installing Gloves
Mountain Drive Transmission Option
Mountain Drive Transmission Option Maintenance
NOTE For this procedure, refer to FIGURE 9.14 on page
Using the Travel Ready Option
Removing/Installing the Camber Bar
NOTE To install the camber bar, reverse the steps below
Removing the Fork
Installing the Fork
NOTE For this procedure, refer to FIGURE 9.15 on page
NOTE For this procedure, refer to FIGURE 9.16 on page
Clamps
NOTE For this procedure, refer to FIGURE 9.17 on page
Removing the Front Wheel
NOTE For this procedure, refer to FIGURE 9.18 on page
Assembling/Using/Adjusting the Handcycle Rack
Installing the Front Wheel
Assembling the Handcycle Rack
Using the Handcycle Rack
Rear Wheel Bar Brackets
Adjusting the Handcycle Rack
Wheel Tray Bracket
Rear Wheel Bar
Rear Tires
Using the Alignment Gauge
Alignment Gauge
Alignment Bar
This warranty pertains to the Top End Series Only
LIMITED WARRANTY
LIMITED WARRANTY
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