Multiquip C-30HD Pumpingtips Andtrouble Shooting, Follow these instructions carefully

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PUMPINGTIPS ANDTROUBLE SHOOTING

1.The effects of heat and excessive time on concrete: Hot concrete, commonly referred to as a hot load, is concrete that has been in the redi-mix truck in excess of 2 to 3 hours. On a hot day, this amount of time is even less. A brief explanation of why heat and time affect concrete: Concrete starts setting by drying up through a chemical reaction.The catalyst to this reaction is heat.When pumping a hot load, it is important to remember that when you have to stop pumping for any reason, add water to the concrete in the hopper and hand mix and move concrete in the hose every 5 minutes. If the shut down time becomes too long, wash out immediately.

2.ADMIXTURES: A remixtures that are designed into the concrete mix by the redi-mix company or an architectural engineering company. This section lists common admixtures and a brief explanation of their function.

A. POZZOLITH 300 R or the equivalent acts as a water retarder and a lubricant. On a lean mix, long pushes, stiff mixes, and vertical pushes, Pozzolith 300 R helps pumpability.

B. MBVR, air entraining, acts as a lubricant.

C. CALCIUM CHLORIDE, commonly referred to as C.C., is used as an accelerator. When pumping a load with calcium chloride, it is recommended that you wash out if the waiting time between delivery trucks becomes too long.

D. SUPER PLASTICIZERS, acts as an accelerator. The concrete will look very wet after the super plasticizer is added, but will begin to set up very fast. Wash out immediately if you do not have a truck waiting. Super plasticizers are used mainly on commercial jobs.

E. RED LABEL, acts as a water retarder and an accelerator. Red label will be used mainly on commercial jobs.

F. FLY ASH, is used to help increase the strength of the concrete and decrease the cement content per yard. This is one of the most common admixtures used.

NOTE: All admixtures will be shown on the redi-mix concrete ticket. Before starting the pumping job, ask the driver of the redi-mix truck to see the concrete ticket and note the admixtures that exist and take the proper action.

3.When pumping long distance or pumping stiff mixes, you can expect a drop in volume compared to shorter lines and wetter mixes due to the change in valve efficiency or cavitation.

4.Leaking manifold seals or hose coupling gaskets which leak water can cause separation and subsequent jamming at that point.

C-30HD OPERATING INFORMATION

5.Damaged hoses with internal restrictions can cause blockages.

6.If a blockage occurs in a hose, “walk the hose” until you find the point of trouble.The hose will be soft immediately past the blockage. If this happens at the start, disconnect the hose at the first coupling past the blockage. Elevate the hose at that point with the blockage area hanging down. Note: Use extreme care! The hose line is under pressure and can cause serious injury. Using a hammer, you can pound the down-stream edge of the packed area until it is free to flow. Shake all of the sand and gravel out to the end of the hose. Before reconnecting the hose, start the pump and run a small amount of concrete out to the end of the hose.This will assure that all of the separation is out of the hose.

7.The manifold is plugged if the volume at the discharge end of the hose stops, and the hose is soft. The drive belts will start to slip and the engine will lugdown.

To clear a plugged manifold, great care must be taken as a dangerous condition will exist due to pressure build-up inside the manifold.

Follow these instructions carefully:

7.1Stop the pump. Switch off the engine.

7.2DO NOT open any of the delivery system joint clamps.

7.3The senior experienced operator must warn all others to stand at least 20 feet away from the machine and turn their heads away from the manifold.

7.4The operator must position himself/herself away from the hinged side of the manifold.

7.5Wearing safety glasses, grasp the clamp arm weldment and carefully pull it open to the primary (safety) position. STOP count to 20. This will allow the pressure to release.

7.6After the pressure has been released, open the clamp arm weldment and swing the hinged discharge cone open.

7.7Remove blockage with around a 2-foot length of reinforcing steel rod. Flush the manifolds with water. Make sure the (3” x 2”) reducer is clear of any blockage before closing the discharge cone.

7.8After the blockage has been cleared and the pump manifold has been thoroughly flushed with water, close the hinged discharged cone and lock into place.

7.9Before reconnecting hose to the reducer, start the engine and pump two or three shovels of concrete through the reducer.This will insure that all the blockage has been cleared.

C-30HD — PARTS & OPERATION MANUAL — REV. #4 (03/06/01) — PAGE 15

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Contents Concrete Pump Model C-30HD Page Heres HOW to GET Help 30HD UPS Ground Service at no charge for freight Parts Ordering ProceduresPerformance DimensionsHydraulic Drive Models Mechanical Drive ModelsSafety Instructions Important Hand Signals General Information Pump MIX GuidelinesSample Design MIX Page Pumping piston is forcing the material past ball 30HD HOW IT Works30HD HOW IT Works Operating Suggestions 30HD Operating InformationFollow these instructions carefully Pumpingtips Andtrouble ShootingWhen pumping vertically Clean UP Procedure Part a Part B Always think safety firstConcrete MIX DESIGNS-SCREEN ANALYSIS- Terminology DefinitionsDeficiencies in Sieve Analysis of Aggregates Sieve analysis-percent passing Concrete MIX InformationT.M. Standard Specification for Grading Aggregate 2749 27082775 2685Slumptest Procedure Items Found In the Items Number Column Explanation of Code in Remarks Column30HD Suggested Spare Parts STARTER-push in to start engine 30HD Control PanelPage 30HD Frame 30HD Concrete Pump Frame 30HD Gasoline Engine Control Positive Cable 30HD Diesel Engine Control 30HD Concrete Pump Diesel Engine CONTROL-C-30HD Page 30HD Manifold Assembly 30HD Concrete Delivery Replaces EM407 30HD Clutch Assembly ALL Machines Priorto S/N 960801 August Page 30HD Crankshaft Assembly 30HD Concrete Pump Crankshaft Assembly 156 SCREW, SET Half DOG Point 3/8-16X3/4 30HD Counter Shaft Assembly Counter Shaft 30HD Counter Shaft Assembly30HD Compensator Piston ROD 30HD Compensator Piston ROD 30HD Connecting ROD Assembly 20328 OLD Style 30HD Connecting ROD Assembly 20328 OLD Style 30HD Connecting ROD Assembly 20328T NEW Style 30HD Connecting ROD Assembly 20328T NEW Style 30HD Rocker Assembly 30HD Concrete Pump Rocker Assemblies 30HD Compensating Spring Assembly EM14805 30HD Return Spring Assembly30HD OIL System and Fuel System 30HD OIL System and Fuel System Position Location Fitting Location and Plastic Hose LengthPage 30HD Axle Installation 30HD Concrete Pump Axle Installation 30HD Hopper and Hood 30HD Hopper and Hood 30MG Scaled Down MANIFOLD/CYLINDER KIT Model C-30MG Page 30MG Manifold Assembly C-30MG 30MG Manifold Assembly C-30MG 30MG Piston Head Components 30MG Piston Head Components 30SP Optional Screw Conveyor Andtorque Limiter Model C30-SP Screw Feeder Recommemded Shotcrete System General recommendations S/J Coupling30HD Shotcrete Accessories 30HD Concrete Pump Shotcrete Accessories Ball and Seat Replacement Procedure 30HD Service ProceduresPreventive Maintenance Clutch Lining Replacement for EM14320 Clutch Assembly onlyJolter Spring No Longer Available EM20714 EM20715 Adjustment30HD Service Information Remote Control 30HD Remote Control Schematic 30HD Remote Control Schematic Tighten jam-nut to prevent eye bolt from unscrewing ObsoleteOverload Safety Device Installed on Screw Conveyor Shaft 30HD Service Informationtorque Limiter Model C30-SP only30HD Service Information Bearing Installation EM20364 EM20333 EM20816 EM104Illustration represents the oil pressurized system oil pump 30HD Service Information Return Spring Adjustment Procedure 30HD Service Information Belt and Chain Adjustment Installation and Drive Alignment Working LoadsLubrication Pin Removal Installation of CoversidesInstallation of Spring Locks and Cotterpins When Installing Chain Drives on EquipmentTerms and Conditions of Sale Parts Multiquip INC

C-30HD specifications

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