Multiquip C-30HD operation manual Clean UP Procedure Part a

Page 17

12.Slight pulsation of the hose will always be noticeable near the pump. Excessive pulsation of the hose near the pump is normally due to higher than average line pressures caused by stiff, harsh mixes, or extremely long pumping distances. The use of 2 1/2” I.D. hose in these extreme cases reduces line pressures or the addition of slight amounts of water to the mix, if permissible, will permit easier pumping. The use of certain pumping admixtures may help.

If excessive pulsation exists in the hose, it is advisable to use burlap or some means of wear protection under the hose at points where the hose may wear through the outer cover; e.g. over forms, steel or sharp curbs.

13.If the cam roller does not ride on the cam profile smoothly, it may be caused by insufficient line back-pressure; e.g., a wet mix with only 50 feet of hose. Add more hose as necessary. It can also be caused by cavitation or the passing of over- sized aggregates through the valving, causing it to skip.

14.When using Snap-Joint couplings with gaskets to join hose, see that they are washed clean after each job. Keeping the hose ends clean (heavy duty) is very important for the best job setup. A thin coat of grease on the rubber gasket or dipping both coupling and gasket in water before coupling the hose will make for easier installation.

15.All new pumps are “water pressure tested” at the factory before shipment.This procedure permits a thorough inspection of entire drive system and valving under simulated full load conditions. The pump owner can do the same by attaching an adaptor to couple to the end of the discharge cone; e.g., the use of a standard 2” pipe cap with a 3/8” hole drilled in the center , screwed on to the end of the hinged cone or reducer at the pump. Fill the hopper with water after making sure that all sand and rock have been removed from the manifold. Operate the pump at full throttle and the 3/8” diameter hole restriction will create sufficient back-pressure to make a thorough inspection of all moving parts.

16.Before starting the pumping operation, the following check list procedure should be followed:

1.Check the engine oil.

2.Check the oil reservoir of the lubrication system to make sure that it is full.

3.Inspect the chain and belt adjustment.

4.Check the cam oiler.

5.Start and run the engine a minimum of five minutes before starting the pumping operation.

Note: When the redi-mix truck arrives, it is always a good idea to check the concrete ticket and make sure you have the proper mix design.

C-30HD OPERATING INFORMATION

CLEAN UP PROCEDURE

PART A

1.Ensure that there is no blockage in the hose and line (See Page 15, Para. 6) or in the manifold (See Page 15, Para. 7). If a blockage exists, clear it as it dictates how the machine will pump the next time it is used. At the end of every pour, or because of long delays during a pour, the pump and delivery system must be thoroughly cleaned by removing all concrete material.

2.Proper wash out of all materials or build up within the pump manifold and hoses following the pumping operation will prevent problems when starting the next job. After completion of the pour, pump the remaining concrete in the hopper through the discharge line.

3.Note: To avoid the possibility of separation during clean-up, do not pump the concrete below the inlet ball in the hopper. It is best to leave approximately 3 to 4 inches of concrete above the inlet ball.

4.Turn the pump engine off before filling the hopper with water. Engine vibration at idle may “separate” material in the hopper, causing jamming in manifold when pumping is resumed.

5.Fill hopper with water and resume pumping. The water will push the concrete through the line. When the water runs clear at the end of the hose, disconnect lines and shake out all the sand and sediment so the lines will be clean for the next pour.

6.It is important that the hinged discharge cone on the pump manifold be opened and all remaining concrete (rock and sand) be thoroughly washed out.This must be done after each job to prevent concrete build up in the discharge manifolds and 3” discharge elbow.

C-30HD — PARTS & OPERATION MANUAL — REV. #4 (03/06/01) — PAGE 17

Image 17
Contents Concrete Pump Model C-30HD Page Heres HOW to GET Help 30HD UPS Ground Service at no charge for freight Parts Ordering ProceduresPerformance DimensionsHydraulic Drive Models Mechanical Drive ModelsSafety Instructions Important Hand Signals Sample Design MIX General InformationPump MIX Guidelines Page Pumping piston is forcing the material past ball 30HD HOW IT Works30HD HOW IT Works Operating Suggestions 30HD Operating InformationFollow these instructions carefully Pumpingtips Andtrouble ShootingWhen pumping vertically Clean UP Procedure Part a Part B Always think safety firstDeficiencies in Sieve Analysis of Aggregates Concrete MIX DESIGNS-SCREEN ANALYSIS- TerminologyDefinitions Sieve analysis-percent passing Concrete MIX InformationT.M. Standard Specification for Grading Aggregate 2775 27082685 2749Slumptest Procedure Items Found In the Items Number Column Explanation of Code in Remarks Column30HD Suggested Spare Parts STARTER-push in to start engine 30HD Control PanelPage 30HD Frame 30HD Concrete Pump Frame 30HD Gasoline Engine Control Positive Cable 30HD Diesel Engine Control 30HD Concrete Pump Diesel Engine CONTROL-C-30HD Page 30HD Manifold Assembly 30HD Concrete Delivery Replaces EM407 30HD Clutch Assembly ALL Machines Priorto S/N 960801 August Page 30HD Crankshaft Assembly 30HD Concrete Pump Crankshaft Assembly 156 SCREW, SET Half DOG Point 3/8-16X3/4 30HD Counter Shaft Assembly Counter Shaft 30HD Counter Shaft Assembly30HD Compensator Piston ROD 30HD Compensator Piston ROD 30HD Connecting ROD Assembly 20328 OLD Style 30HD Connecting ROD Assembly 20328 OLD Style 30HD Connecting ROD Assembly 20328T NEW Style 30HD Connecting ROD Assembly 20328T NEW Style 30HD Rocker Assembly 30HD Concrete Pump Rocker Assemblies 30HD Compensating Spring Assembly EM14805 30HD Return Spring Assembly30HD OIL System and Fuel System 30HD OIL System and Fuel System Position Location Fitting Location and Plastic Hose LengthPage 30HD Axle Installation 30HD Concrete Pump Axle Installation 30HD Hopper and Hood 30HD Hopper and Hood 30MG Scaled Down MANIFOLD/CYLINDER KIT Model C-30MG Page 30MG Manifold Assembly C-30MG 30MG Manifold Assembly C-30MG 30MG Piston Head Components 30MG Piston Head Components 30SP Optional Screw Conveyor Andtorque Limiter Model C30-SP Screw Feeder Recommemded Shotcrete System General recommendations S/J Coupling30HD Shotcrete Accessories 30HD Concrete Pump Shotcrete Accessories Ball and Seat Replacement Procedure 30HD Service ProceduresPreventive Maintenance Clutch Lining Replacement for EM14320 Clutch Assembly onlyJolter Spring No Longer Available EM20714 EM20715 Adjustment30HD Service Information Remote Control 30HD Remote Control Schematic 30HD Remote Control Schematic Tighten jam-nut to prevent eye bolt from unscrewing ObsoleteOverload Safety Device Installed on Screw Conveyor Shaft 30HD Service Informationtorque Limiter Model C30-SP only30HD Service Information Bearing Installation EM20364 EM20333 EM20816 EM104Illustration represents the oil pressurized system oil pump 30HD Service Information Return Spring Adjustment Procedure 30HD Service Information Belt and Chain Adjustment Lubrication Installation and Drive AlignmentWorking Loads Installation of Spring Locks and Cotterpins Installation of CoversidesWhen Installing Chain Drives on Equipment Pin RemovalTerms and Conditions of Sale Parts Multiquip INC

C-30HD specifications

The Multiquip C-30HD is a powerful and versatile concrete saw designed for a variety of cutting applications. This robust machine is particularly well-suited for heavy-duty tasks, making it a favorite among contractors and construction professionals. With a focus on performance, ease of use, and durability, the C-30HD stands out in the competitive market of concrete cutting equipment.

One of the standout features of the C-30HD is its engine. Powered by a reliable Honda GX390 gasoline engine, it delivers impressive power and ensures smooth operation during cutting tasks. The engine is designed for fuel efficiency and ease of maintenance, allowing users to minimize downtime and extend the saw's lifespan.

The C-30HD also comes equipped with a heavy-duty, adjustable frame that provides stability and precision during operation. This adjustable frame allows for depth control, enabling operators to cut to various depths depending on the requirements of the job. Its ergonomic design ensures comfortable handling, which is crucial when working on large or extended projects.

In terms of cutting capabilities, the C-30HD features a 30-inch blade capacity, allowing it to tackle substantial concrete slabs with ease. It accommodates various blade types, enabling versatility in cutting different materials like asphalt or brick. The saw is also designed with a water delivery system that helps minimize dust and cooling the blade, improving cutting efficiency and prolonging blade life.

Technologically, the C-30HD integrates advanced safety features to enhance user protection. This includes a blade guard that shields operators from potential hazards during operation. Additionally, the saw's controls are intuitively located for easy access, promoting safe operation and reducing the risk of accidents.

Another noteworthy characteristic of the C-30HD is its transportability. Equipped with sturdy wheels, this concrete saw can be easily moved around job sites, enhancing productivity and flexibility. Coupled with its rugged construction, the C-30HD is built to withstand the demands of tough working environments, ensuring longevity and reliable performance.

In summary, the Multiquip C-30HD concrete saw combines powerful performance, innovative features, and robust design. It meets the needs of professionals in the construction industry seeking high-quality concrete cutting solutions. With its remarkable engine, adjustable frame, and safety technologies, the C-30HD is a top choice for heavy-duty cutting tasks. Whether tackling large projects or intricate cuts, operators can trust the reliability and efficiency of the C-30HD to get the job done.