Emerson Process Management MSP900SH manual General considerations, Liquid surface conditions

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Installation, Operation & Maintenance Manual

MSP900SH

IP2040/IM, Rev. AA

May 2007

 

 

3.1.1 General considerations

The MSP900SH transmitter complies with the European Directive for Electro Magnetic Compatibility (EMC) Class B. It is not advisable to mount the transmitter in close proximity to a source of electrical noise such as a variable speed drive or other high powered electrical device.

3.1.2 Liquid surface conditions

Foaming liquids can reduce the size of the returned echo as foam is a poor ultrasonic reflector. It is always preferable to mount an ultrasonic transmitter over an area of clear liquid, such as near the inlet to a tank or well. In extreme conditions, or where this is not possible, the transmitter may be mounted in a vented stilling tube provided that the inside bore of the stilling tube is at least 100 mm and is smooth and free from joints or protrusions. It is also preferable that the bottom of the stilling tube does not become uncovered, thus preventing the ingress of foams.

Beware of mounting the transmitter directly over any inlet stream.

Liquid surface turbulence is not normally a problem unless it is excessive. In most cases, the effects of turbulence are minor, with excessive turbulence being catered for by fine tuning the transmitter on site if necessary.

3.1.3 In-tank / well effects

Stirrers or agitators can cause a vortex. Always try to mount the transmitter off-centre of any vortex to maximise the return echo.

As stirrer blades become uncovered they will create echoes as they pass through the ultrasonic beam. The transmitter can be tuned to ignore these false echoes on site.

In non-linear tanks with rounded or conical bottoms, always mount the transmitter off-centre. In some cases, it may be desirable to install a perforated reflector plate on the tank bottom directly under the transmitter

centre line to ensure a satisfactory return echo.

Avoid mounting the transmitter directly above any pumps in the well as the transmitter will detect the pump casing as the liquid falls away. If this is not possible, fine tuning on site may be required to ignore echoes from the pump casings.

If the well is subject to flooding, it is advisable to fit the transmitter with a submersion shield. Whilst the transmitter will of course stop working whilst covered with liquid, the transmit face will be protected from contamination by an air lock inside the shield.

3.1.4 Open Channel Flow installations

There are normally two distinct parts to an open channel flow measurement system; the primary element (flow structure) and the secondary element (Head measurement instrumentation).

For accurate open channel flow measurement, both parts of the system must be installed accurately.

This manual explains some key aspects of the installation of the secondary element, in this case the ultrasonic transducer. For full details of the installation of a primary element such as a flume or weir, reference should be made to the relevant British (BS3680) or International standard.

In the United Kingdom, Mobrey Measurement offers a complete installation and commissioning service for open channel flow measurement systems. For further information contact the sales office and/or refer to Mobrey Measurement’s ‘The Guide’.

*Positioning of the transmitter is critical and should be the correct distance upstream from the flow structure as stated in BS3680 e.g. a distance of 4 to 5 times hmax for a thin plate weir or 3 to 4 times hmax for a flume.

For optimum accuracy. the front face of the sensor should be positioned at a height that is at least equal to the maximum flow depth plus the blanking distance of the transducer. A minimum distance of 310mm is recommended.

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Contents Mobrey Contents Introduction MSP900SH ultrasonic level transmitterType numbering system Safety Data SpecificationsPressure Equipment Directive Installation Location of the MSP900SH transmitterLiquid surface conditions Open Channel Flow installationsGeneral considerations In-tank / well effectsHmax Wiring Mounting the transmitter above the liquid surfaceImportant Never suspend the transmitter by the cable Wiring to allow Hart communication Lightning / surge protection and other loop devicesMaintenance Commissioning / Programming Current Output Hart programming of the MSP900SH transmitterAccessories Submersion shield Head Verification DeviceAppendix I MSP900SH programming parameters = 3.9 Range of 4-20mA signal Appendix Intrinsically safe control drawing Abcdef