Graco 312794E important safety instructions Troubleshooting, Problem Cause Solution

Page 14

Troubleshooting

Troubleshooting

Relieve the pressure before checking or servicing the equipment.

NOTE: Check all possible problems and causes before disassembling the pump.

Problem

Cause

Solution

 

 

 

 

 

 

Pump output low on both strokes.

Restricted air supply lines.

Clear any obstructions; be sure all shutoff

 

 

valves are open; increase pressure, but do

 

 

not exceed maximum working pressure.

 

 

 

 

Exhausted fluid supply.

Refill and reprime pump.

 

 

 

 

Clogged fluid outlet line, valves, etc.

Clear.

 

 

 

 

Worn piston packing.

Replace. See displacement pump manual

 

 

312792.

 

 

 

Pump output low on only one stroke.

Held open or worn ball check valves.

Check and repair.

 

 

 

 

Worn piston packings.

Replace.

 

 

 

No output.

Improperly installed ball check valves.

Check and repair.

 

 

 

Pump operates erratically.

Exhausted fluid supply.

Refill and reprime pump.

 

 

 

 

Held open or worn ball check valves.

Check and repair.

 

 

 

 

Worn piston packing.

Replace.

 

 

 

Pump will not operate.

Restricted air supply lines.

Clear any obstructions; be sure all shut off

 

 

valves are open; increase pressure, but do

 

 

not exceed maximum working pressure.

 

 

 

 

Exhausted fluid supply.

Refill and reprime pump.

 

 

 

 

Clogged fluid outlet line, valves, etc.

Clear.

 

 

 

 

Damaged air motor.

See air motor manual 312796.

 

 

 

 

Fluid dried on piston rod.

Disassemble and clean pump. See page 15

 

 

and manual 312792. In future, stop pump at

 

 

bottom of stroke.

 

 

 

 

Runaway solenoid has tripped.

Retract solenoid. See air motor manual

 

 

312796.

 

 

 

14

312794E

Image 14
Contents Merkur Pump Assembly Ll 2 GContents Data Monitoring/Exhaust Pump Part Number MatrixWet cup Ratio Pump Models Fire and Explosion Hazard Related Manuals Manual DescriptionComponent Identification Component Identification KeyPrepare the Operator Prepare the Site InstallationGeneral Information GroundingAir and Fluid Hoses AccessoriesMount the Pump Typical Installation G15 Spray Gun Shown with Supply HoseOperation Pressure Relief ProcedureFlush Before Using Equipment Wet CupPrime and Adjust the Pump Shutdown and Care of the PumpFollow Pressure Relief Procedure, MaintenancePreventive Maintenance Schedule Tighten Threaded ConnectionsTroubleshooting Problem Cause SolutionDisconnect the Displacement Pump RepairLW050A-LW150A Reconnect the Displacement PumpDisplacement Pump Torque LW025A Motor Torque Disconnect the Air MotorReconnect the Air Motor All Other SizesPump Parts Description Parts That Vary by ModelQty For displacement pump repair kits, see manual Repair KitsModel W15Axx Performance ChartsModel W10xxx Flow Model W15BxxModel W15Fxx Model W18xxx Model W23xxxModel W24xxx Model W28xxxBar Model W30AxxModel W30Cxx Model W36xxx Model W45xxxModel W48xxx Ratio, 75 cc/cyclePump Dimensions Pump Model WeightWall Bracket Mounting Dimensions Technical DataGraco Standard Warranty Graco Information