Graco 311211L important safety instructions Repair, Disconnect the Lower, Reconnect the Lower

Page 15

Repair

Repair

• To service the lower, see manual 311690.

To service the air motor, see manual 311238.

To service the Viscount I Plus hydraulic motor, see manual 308330.

To service the Viscount II hydraulic motor, see manual 308048.

Disconnect the Lower

To service the lower, follow the procedure on this page, and disassemble the pump as described in manual 311690. To disconnect pump from an electric circulation assembly, EPXXXX, see manual 311594.

In stand or wall-mounted installations, you do not have to remove the entire pump from its mounting.

1.Relieve the pressure, see Pressure Relief Proce- dure page 12.

2.Disconnect the hoses from the lower and plug the ends to prevent fluid contamination.

3.Loosen the coupling nut (K) and remove the collars

(G). Remove the coupling nut from the piston rod

(H). Unscrew the locknuts (B) from the tie rods (C). Pull the lower (D) off the motor (E). See FIG. 5 and FIG. 6.

Reconnect the Lower

If the coupling rod (F) and tie rods (C) have been disassembled from the motor, see Reassemble the Coupling Rod and Tie Rods to the Motor on page 16.

1.Assemble the coupling nut (K) to the piston rod (H).

2.Orient the lower (D) to the motor (E). Position the lower on the tie rods (C). Lubricate the threads of the tie rods. Screw the tie rod locknuts (B) onto the

tie rods. Tighten the locknuts and torque to 50-55 ft-lb (68-75 N•m).

3.Insert the collars (G) into the coupling nut (K). Tighten the coupling nut onto the piston rod (H) and torque to 90-100 ft-lb (122-135 N•m).

4.Flush and test the pump before reinstalling it in the system. Connect hoses and flush the pump. While it is pressurized, check for smooth operation and leaks. Adjust or repair as necessary before reinstall- ing in the system. Reconnect the pump ground wire before operating.

NXT Pump

E

Shown

 

F

2C

G 3

1

Torque to 90-100 ft-lb

K 1

 

(122-135 N•m).

 

 

 

3

H

2

Torque to 50-60 ft-lb

 

 

(68-81 N•m).

 

3

Apply lubricant.

D

 

2 B

TI8394b

FIG. 5

311211L

15

Image 15
Contents Description Important Safety InstructionsContents NXT Air-Powered Pumps Viscount I Plus Hydraulic-Powered PumpsModels Psi MPa, bar Style Viscount II Hydraulic Powered PumpsMaximum Pump Connection Rod Cylinder High-Flo Lower Model NoFire and Explosion Hazard Moving Parts Hazard Installation GroundingFluid supply container follow local code Hydraulic Power Supply AccessoriesAir-Powered Pumps Hydraulic-Powered PumpsAll Pumps Hydraulic Return LineFluid Line Typical Installation Key Air-Powered Pumps Typical InstallationTypical Installation Hydraulic-Powered Pumps Typical InstallationOperation Preventive Maintenance Schedule MaintenanceDisassembling pump TroubleshootingRepair Disconnect the LowerReconnect the Lower Viscount II Pump Shown Reassemble the Coupling Rod and Tie Rods to the MotorRepair 311211L Description Qty PartsNXT Pumps Common PartsParts That Vary by Model JS45R4 JS45R1JS45R2 JS45R3Viscount I Plus Pumps Viscount II 460 Pumps Dimensions Air-Powered PumpsHydraulic-Powered Pumps Viscount II Models Pump Mounting Hole DiagramViscount I Plus Models NXTViscount II Pumps Technical DataAir Consumption Gray Curves Performance ChartsAir-Powered Pumps Fluid Outlet Pressure Black Curves3400cc NXT Air Motor, 2000cc High-Flo Lower 2200cc NXT Air Motor, 2000cc High-Flo LowerViscount I Plus 225 Pumps Viscount I Plus 300 Pumps Hydraulic Powered PumpsFluid PRESSURE, psi MPa, bar GpmFluid FLOW, gpm lpm Key Graco Standard Warranty Graco InformationGraco Headquarters Minneapolis

311211L specifications

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