Giant GP5132 installation instructions To Disassemble Gear End

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To Disassemble Gear End

1.Loosen Inner Hexagon Screws (49) for the Valve Casing (43) with an allen wrench. Carefully remove Valve Casing from the Crankcase (1).

2.Loosen Inner Hexagon Screws (10) for the Crankcase Cover (4) with an allen wrench and remove Crankcase Cover.

3.Loosen Hexagon Screws (17) for the Bearing Covers (14) with a wrench and remove Bearing Cover.

4.Drain oil from the Crankcase (1) by removing Drain Plug (12) with a 3/4" wrench.

5.Loosen Connecting Rod Screws (24) with an allen wrench. Push the stems of the connecting rods as far as possible into the crosshead guides. Carefully push out the Radial Shaft Seals(31).

Important!!

Connecting Rods (24) are marked for identification. Do not twist Connecting Rod halves. Connect- ing Rods must be reinstalled in the same position on the Crankshaft (22) journals.

6. While slightly turning the Crankshaft (22), hit it out carefully to one side with a rubber hammer.

Important!!

Do not bend Connecting Rod (24) shank.

7.Check the surfaces of the Crankshaft (22), Connecting Rods (24), Crosshead Assemblies (25) as well as the Radial Shaft Seals (15 and 31) and Taper Roller Bearings (20).

To Reassemble Gear End

1.Using a soft tool, such as brass or wooden dowel, press in the outer bearing ring until it lines up with the outer edge of the bearing hole. Assemble the Bearing Cover (14) together with the Shaft Seal (15) and O-Ring (16).

2.Fit the Crankshaft (22) with pressed-on bearing parts through the bearing hole on the opposite side. Press in outer bearing ring and push it inwards with the Bearing Cover (14) while keeping the Crankshaft in the vertical position and turning it slowly so that the taper rollers of the bearings touch the edge of the outer bearing ring.

3.Adjust axial bearing clearance with Fitting Discs (20A) which are 0.1mm each. The Crankshaft (22) should turn easily with very little clearance. Tighten Inner Hexagon Screws on the Connecting Rods (24) to 26 ft.-lbs..

Important!!

There should be enough clearance for the Connecting Rods (24) to move sideways a little on the journals.

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Contents Models GP5132, GP5136 & GP5145 Installation Instructions Model GP5132 SpecificationsGP5132 Horsepower Requirements Model GP5136 GP5136 Horsepower RequirementsModel GP5145 GP5145 Horsepower RequirementsGP5100 Series Parts List Exploded View GP5100 Series GP5100 Series Repair Kits Pump System Malfunction Repair Instructions To Disassemble Gear End Giant Industries Limited Warranty

GP5132 specifications

The Giant GP5132 is a versatile and innovative bicycle designed for cycling enthusiasts who seek quality and performance. This model exemplifies the craftsmanship and cutting-edge technology that Giant is known for, making it an excellent choice for both casual riders and serious competitors.

One of the standout features of the Giant GP5132 is its lightweight frame, constructed from high-grade aluminum alloy. This material not only reduces the overall weight of the bike but also enhances its durability, allowing it to withstand the rigors of daily use and challenging terrains. Additionally, the frame geometry is carefully designed to provide optimal stability and handling, ensuring a smooth ride regardless of the conditions.

The GP5132 is equipped with a precision-engineered drivetrain system that offers a wide range of gears, allowing riders to effortlessly tackle both steep climbs and flat roads. The inclusion of high-quality components ensures seamless shifting and reliable performance, making it an excellent option for both commuting and long-distance rides.

Another key characteristic of the Giant GP5132 is its suspension system. With front suspension forks designed to absorb shocks and bumps, the bike offers superior comfort and control on uneven surfaces. This feature is particularly beneficial for riders who frequent rough trails or adventure routes, as it ensures that they maintain stability and confidence throughout their journey.

The GP5132 also prioritizes rider safety and visibility. Equipped with reflective accents and optional integration for lights, this model ensures that cyclists remain visible in low-light conditions. The reliable braking system, featuring hydraulic disc brakes, provides excellent stopping power, giving riders confidence in their ability to control their speed in various weather conditions.

In summary, the Giant GP5132 is a well-rounded bicycle that incorporates advanced technologies and features aimed at enhancing the overall riding experience. From its lightweight and durable frame to its efficient drivetrain and responsive suspension, this model caters to the diverse needs of cyclists. Whether navigating city streets or exploring mountain trails, the Giant GP5132 stands out as a reliable and high-performing choice.