Lincoln Electric IM10059 manual Operating Steps, Welding in TIG Mode, Remote Control Operation

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OPERATION

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6.REMOTE CONTROL CONNECTOR - This connector provides connection for a remote control. See Remote Control Operation in this section of the manual.

7.ELECTRODE/GAS OUTPUT RECEPTACLE - This quick connect receptacle provides electrical connec- tion to the electrode holder and cable for Stick weld- ing and a combined electrical and gas connection for the TIG torch when TIG welding.

8.WORK CABLE - This work cable is factory con- nected to the welder and is connected to the work piece to complete the welding circuit. Refer to

Machine Grounding and High Frequency Interference Protection in the Installation section of this manual for the proper procedure on ground- ing the work clamp and work piece to minimize high frequency interference.

OPERATING STEPS

WELDING IN TIG MODE

1.Connect the TIG torch and cable quick connect plug to the Electrode/Gas output receptacle. This recep- tacle also contains an integral gas connection for the torch. Connect the work clamp to the work piece.

2.Set the TIG/STICK switch to “TIG”.

3.Set the Polarity Switch to DC- for welding steel or stainless steel; or to AC for welding aluminum.

4.Connect the Foot Amptrol to the Remote Control Connector.

5.Turn on the cylinder gas valve and adjust the flow regulator to obtain desired flow.

6.Turn the power switch to “ON”. NOTE: There will be a 15 second gas flow when the power is turned on.

7.Set the Current Control on the control panel to the maximum desired amps.

8.Depress the Foot Amptrol to energize the torch and establish an an arc with the work piece.

NOTE: When the TIG/STICK switch is set to “TIG”, depressing the remote control will start a 0.5 second gas pre-flow before energizing the TIG torch. When the remote control is released the TIG torch is de-energized and gas flow will continue for a 15 second post flow. When the polarity switch is set to DC, the TIG Arc Starter will turn on and off automatically to start and stabilize the arc. In AC the TIG Arc Starter will turn on with the output and remain on continuously until the remote control is released.

REMOTE CONTROL OPERATION

A Foot Amptrol™ is included with the SQUARE WAVE™ TIG 175 for remote current control while TIG welding. An optional Hand Amptrol may also be used. An option- al Arc Start Switch may be used to start and stop the welding if no remote control of the current is desired. Refer to the Accessories section of this manual.

Both the Hand and Foot Amptrol work in a similar man- ner. For simplicity, the following explanation will refer only to “Amptrols”, meaning both Foot and Hand models. The term “minimum” refers to a foot pedal in the “up” position, as it would be with no foot pressure, or a Hand Amptrol in the relaxed position, with no thumb pressure. “Maximum” refers to a fully depressed Foot Amptrol, or a fully extended Hand Amptrol.

When the welder is in TIG mode activating the Amptrol energizes the electrode terminal and varies the output welding current from its minimum value of 10 amps, to the maximum value set by the Current Control on the control panel. This helps eliminate accidental high cur- rent damage to the work piece and/or tungsten, and gives a fine control of the current. When the welder is in the stick mode a remote control has no effect and is not used.

It is important to note that, in some cases, the tungsten will not start an arc at the minimum current because the tungsten may be too large or cold. To start an arc reli- ably, it is important to depress the Amptrol far enough so that the machine output current is near the tungsten operating range. For example, a 3/32” tungsten may be used on DC- to weld the full range. To start the weld, the operator may have to turn the current control up and depress the Amptrol approximately 1/4 of the way down. Depressing the Amptrol to its minimum position may not start the arc. Also if the current control is set too low, the arc may not start. In most cases, a large or cold tungsten will not readily establish an arc at low currents. This is normal. In DC-, the SQUARE WAVE™ TIG 175 will start a 3/32, 2% thoriated tungsten electrode at 15 amperes provided the electrode tip is properly grounded and not contaminated.

BENEFITS OF THE SQUARE WAVE™ DESIGN

In AC TIG welding of aluminum, the positive portion of the AC wave provides cleaning (removal of aluminum oxide) of the work piece. This is desirable on materials with a heavy oxide coating such as aluminum. However the positive portion may also cause the electrode to overheat at high currents causing “tungsten spitting”. The negative portion of the AC wave offers no cleaning action but concentrates more heat on the work.

SQUARE WAVE™ TIG 175

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Contents Square Wave TIG California Proposition 65 Warnings SafetyElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Sûreté Pour Soudage a L’Arc Précautions DE SûretéThank You Table of Contents Installation Technical Specifications Square Wave TIG 175 K1478-5Square Wave TIG Select Suitable Location Safety PrecautionsInput Connections Input Reconnect ProcedureWork Cable Connection Output ConnectionsConnections for TIG Gtaw Welding TIG Torch ConnectionRemote Control Connection Connections for Stick Smaw WeldingStick Electrode Cable and Work Cable Connection Welding Capability OperationProduct Description Included EquipmentFigure B.1 Control Panel Controls and SettingsBenefits of the Square Wave Design Welding in TIG ModeRemote Control Operation Operating StepsRecommended Electrode Amperage Ranges Square Wave TIG Welding in Stick ModeOptional Equipment AccessoriesFAN Motor or FAN Blade Replacement MaintenanceSafety Precautions Routine and Periodic MaintenanceHOW to USE Troubleshooting Guide TroubleshootingCourse of Action SymptomsTroubleshooting Square Wave TIG APR96 TIG Mode ProblemsTIG Welding Problems Troubleshooting Stick Welding Problems Enhanced Diagram Wiring DiagramSquare Wave TIG Precaucion Aviso DE

IM10059 specifications

Lincoln Electric’s IM10059 is a multifunctional welding machine that brings together cutting-edge technology and user-friendly features, making it a top choice for professionals and enthusiasts alike. This unit is particularly known for its versatility, capable of handling various welding processes, such as MIG, TIG, and Stick welding, making it suitable for a wide range of applications from automotive repair to heavy fabrication.

One of the standout features of the IM10059 is its robust arc performance, which is backed by Lincoln Electric's decades of expertise in welding technology. The machine is designed to deliver a stable, high-quality arc with minimal spatter, ensuring clean, precise welds every time. This performance is crucial for industries where quality and efficiency cannot be compromised.

The IM10059 also incorporates advanced inverter technology, which enhances its efficiency and reduces energy consumption compared to traditional welding machines. This inverter design allows for a lighter, more portable unit without sacrificing power or performance. Users find that they can easily transport this machine to job sites or move it around the workshop without the hassle of heavy equipment.

In terms of usability, Lincoln Electric has equipped the IM10059 with an intuitive interface. The user-friendly controls allow welders to easily adjust settings such as voltage and wire feed speed, ensuring that even those new to welding can achieve professional results. The machine also includes advanced features such as automatic thermal protection, which prevents overheating and prolongs the lifespan of the unit.

Another notable characteristic of the IM10059 is its compatibility with a variety of wire and electrode types, adding to its versatility. This feature means that users can switch between welding tasks without needing additional equipment, streamlining the workflow.

Safety is also a priority, and Lincoln Electric has integrated several protective features in the IM10059. These include a built-in gas solenoid valve, safety shut-off mechanisms, and compliance with industry standards, ensuring that users can operate the machine with peace of mind.

Overall, the Lincoln Electric IM10059 stands out in the market for its combination of innovative technology, user-centric design, and robust performance characteristics. Whether for professional fabrication or home improvement projects, this welding machine is an excellent investment for anyone looking to elevate their welding capabilities. Its blend of portability, efficiency, and ease of use makes it a reliable choice in the demanding landscape of welding applications.
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