Lincoln Electric IM10059 manual TIG Mode Problems, Square Wave TIG APR96

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E-4

 

TROUBLESHOOTING

E-4

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

POSSIBLE

RECOMMENDED

 

 

(SYMPTOMS)

CAUSE

COURSE OF ACTION

 

 

 

 

 

 

TIG MODE PROBLEMS

Machine output is intermittently lost.

1. Problem may be caused by high

Gas flow and high frequency are

 

frequency interference. Make

also interrupted.

 

sure that the machine is ground-

 

 

ed properly according to the

 

 

installation instructions. If there

 

 

are other high frequency

 

 

sources in the area, make cer-

 

 

tain that they are grounded

 

 

properly.

 

2.

Check Amptrol for proper opera-

 

 

tion and loose connections.

 

3.

Check for proper input voltage

 

 

and proper voltage reconnec-

 

 

tion.

 

 

 

Arc “Flutters” when TIG welding.

1.

Tungsten electrode may be too

 

 

large in diameter for the current

 

 

setting.

 

2.

Tungsten not “sharp” when

 

 

welding in DC - mode.

 

3.

Gas shielding may be insuffi-

 

 

cient. Increase gas flow; reduce

 

 

tungsten stickout beyond gas

 

 

cup.

 

4.

Check for contaminated gas or

 

 

leaks in the gas line, torch, or

 

 

connections

 

5.

If a helium blend is used as a

 

 

shielding gas, then reduce the

 

 

percentage of helium.

 

 

Arc “Pulsates” when AC TIG

1. Micro Switch mounted on

 

Polarity Switch is not opening in

welding.

 

 

“AC” mode.

 

 

 

 

 

Contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

SQUARE WAVE™ TIG 175

APR96

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Contents Square Wave TIG Safety California Proposition 65 WarningsElectric Shock can kill Welding and Cutting Sparks can Cause fire or explosion Précautions DE Sûreté Sûreté Pour Soudage a L’ArcThank You Table of Contents Technical Specifications Square Wave TIG 175 K1478-5 InstallationSquare Wave TIG Safety Precautions Select Suitable LocationInput Reconnect Procedure Input ConnectionsTIG Torch Connection Output ConnectionsConnections for TIG Gtaw Welding Work Cable ConnectionConnections for Stick Smaw Welding Remote Control ConnectionStick Electrode Cable and Work Cable Connection Included Equipment OperationProduct Description Welding CapabilityControls and Settings Figure B.1 Control PanelOperating Steps Welding in TIG ModeRemote Control Operation Benefits of the Square Wave DesignWelding in Stick Mode Recommended Electrode Amperage Ranges Square Wave TIGAccessories Optional EquipmentRoutine and Periodic Maintenance MaintenanceSafety Precautions FAN Motor or FAN Blade ReplacementTroubleshooting HOW to USE Troubleshooting GuideSymptoms Course of ActionTroubleshooting TIG Mode Problems Square Wave TIG APR96TIG Welding Problems Troubleshooting Stick Welding Problems Wiring Diagram Enhanced DiagramSquare Wave TIG Precaucion Aviso DE

IM10059 specifications

Lincoln Electric’s IM10059 is a multifunctional welding machine that brings together cutting-edge technology and user-friendly features, making it a top choice for professionals and enthusiasts alike. This unit is particularly known for its versatility, capable of handling various welding processes, such as MIG, TIG, and Stick welding, making it suitable for a wide range of applications from automotive repair to heavy fabrication.

One of the standout features of the IM10059 is its robust arc performance, which is backed by Lincoln Electric's decades of expertise in welding technology. The machine is designed to deliver a stable, high-quality arc with minimal spatter, ensuring clean, precise welds every time. This performance is crucial for industries where quality and efficiency cannot be compromised.

The IM10059 also incorporates advanced inverter technology, which enhances its efficiency and reduces energy consumption compared to traditional welding machines. This inverter design allows for a lighter, more portable unit without sacrificing power or performance. Users find that they can easily transport this machine to job sites or move it around the workshop without the hassle of heavy equipment.

In terms of usability, Lincoln Electric has equipped the IM10059 with an intuitive interface. The user-friendly controls allow welders to easily adjust settings such as voltage and wire feed speed, ensuring that even those new to welding can achieve professional results. The machine also includes advanced features such as automatic thermal protection, which prevents overheating and prolongs the lifespan of the unit.

Another notable characteristic of the IM10059 is its compatibility with a variety of wire and electrode types, adding to its versatility. This feature means that users can switch between welding tasks without needing additional equipment, streamlining the workflow.

Safety is also a priority, and Lincoln Electric has integrated several protective features in the IM10059. These include a built-in gas solenoid valve, safety shut-off mechanisms, and compliance with industry standards, ensuring that users can operate the machine with peace of mind.

Overall, the Lincoln Electric IM10059 stands out in the market for its combination of innovative technology, user-centric design, and robust performance characteristics. Whether for professional fabrication or home improvement projects, this welding machine is an excellent investment for anyone looking to elevate their welding capabilities. Its blend of portability, efficiency, and ease of use makes it a reliable choice in the demanding landscape of welding applications.