Lincoln Electric IM553-C manual L9920

CLASSIC II DEUTZ

CLASSIC II

- WIRING DIAGRAM

ELECTRICAL SYMBOLS

CONTROL PANEL COMPONENTS

PER E1537

SHOWN AS VIEWED FROM REAR.

P10

LEAD COLOR CODE

NEUTRAL BONDED TO FRAME

NEUTRE RACCORDE AU BATI

12 11 10 9

8 7 6 5

4 3 2 1

61

B-BLACK

J5

ENGINE

G-GREEN

W

B

FAILURE

1

2

3 4

5 6

7

8

9 10

1

N-BROWN

N

+Y

LAMP

IDLER/ENGINE

2

ALTERNATOR

ROTOR

-W

58

53B

J1

U

3

PROTECTION

J2

4

SLIP RINGS

-

P.C. BOARD

+

R

B

610

+

CB1

57

SLIP RING

ENGINE

62

NEAREST

R

610

602B

HOUR

TO IRON

AC

AC

600B

WIRING

53

56A

METER

60C

IDLER

60

RHEOSTAT

START

+ -

IGNITION

56

SOLENOID

-

41

1

SWITCH

IDLER

115 VOLT

230 VOLT

Y

600A

2

SWITCH

OIL TEMP.

RECEPTACLE

RECEPTACLE

15A.

42

3

58A

51A

P3

J3

SENSOR

G

Y

4

FUSE

602A

3

5

54B

MOTOR

OIL PRESSURE

59

4

B

Y

J8

6

P9

DIAGRAM

OIL PRESSURE

54

53A

SENSOR

B

B

SELECTOR

50A

6

R

SWITCH

55

B

60A

5

G

ALTERNATOR

CB2

B

B

CB3

W

52

S I

7

FUEL

CB1

CB4

AUXILIARY

GND

G

POWER

STARTING

GAUGE

8

SOLENOID

WINDINGS

GENERATOR

9

ENGINE

60B

G

-

50

10

CONNECTOR

A

1

W

B

N

CODE

+

60E

2

D+ W

B

5 4 3

2 1

+ A -

B+

D-

W

CURRENT

CR2 REED

WELDER

51

TRANSFORMER

RELAY

LEAD BLOCK

ALTERNATOR

R

U

-W+Y

10219

N

POSITIVE

NEGATIVE

(CC- )

(CC+) & (CV+ WITH W.F.M.)

K924-1

REMOTE CONTROL (OPTIONAL)

WIRE FEED MODULE (OPTIONAL)

K924-4

REMOTE CONTROL (OPTIONAL)

P11

&

REMOTE CONTROL RECEPTACLE & SWITCH

PLUG FOR REMOTE

* * SEE

CONTROL POTENTIOMETER

PLUG FOR

ON MACHINE, REMOVE PLUG "P10" FROM CONNECTOR "J5".

BELOW

10219CV

5

CONNECT

REMOTE CONTROL RECEPTACLE & SWITCH

REMOTE CONTROL

CONNECT PLUG "P5" ON W.F.M. TO CONNECTOR "J5" ON MACHINE.

* SEE

RESISITORS

G

X

1

POTENTIOMETER

B

X

Y

2

* SEE

B

X

G

BELOW

R

3

RESISTORS

Y

X

INLINE

1

41

4

BELOW

R

CONNECTORS

PLUG

1

41

W.F.M.

(P5)

* SEE

2

600

W

Y

B

W

5

3

42

6

Y

* SEE

2

600

CONTROL

BELOW

4

602

7

3

42

R

W

PANEL

BELOW

4

602

G

B

WIRE

5

8

#8 LEAD

6

9

6

W

TO CASE

CONNECT TO POS. & NEG.

POS.

FEED

P8

10

OUTPUT TERMINALS

NEG.

CONNECT

11

P8

MODULE

SWITCH FOR LOCAL OR

NEGATIVE CV

TO CASE

12

SWITCH FOR LOCAL OR

REMOTE CONTROL SHOWN

REMOTE CONTROL

OUTPUT TERMINAL

#2 HEAVY LEAD

IN LOCAL POSITION.

POTENTIOMETER BOX

REMOTE CONTROL SHOWN

PANEL

*

IN LOCAL POSITION.

608

WITH MACHINE OFF, REMOVE PLUG "P9" ON MACHINE FROM CONNECTOR "J8". THEN CONNECT PLUG "P8"

609

* WITH MACHINE NOT RUNNING, REMOVE PLUG "P9" ON

CONNECT TO NEG.

ON REMOTE CONTROL KIT TO CONNECTOR "J8" ON MACHINE.

REMOTE CONTROL

* *

BRUSH HOLDER

IF A WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISPOSE OF THE UNCONNECTED

MACHINE FROM CONNECTOR "J8". THEN CONNECT

POTENTIOMETER BOX

#2 HEAVY LEAD

PLUG "P10" (IF ONE IS ON THE MACHINE). FASTEN THE NEW PLUG "P11" NEARBY, LEAVING IT

PLUG "P8" ON REMOTE CONTROL TO

UNCONNECTED.

CONNECTOR "J8" ON MACHINE.

* MACHINE MUST NOT BE RUNNING

250 AMP

IF NO WIRE FEED MODULE IS INSTALLED, WITH THE MACHINE OFF, DISCONNECT PLUG "P10" ON THE

THERMOSTAT

MACHINE FROM CONNECTOR "J5". CONNECT PLUG "P11" FROM THE REMOTE CONTROL KIT TO CONNECTOR

RED AND BLACK LEADS NOT CONNECTED ON THIS MACHINE.

ASSEMBLY

WHEN MAKING THESE CONNECTIONS.

"J5" ON THE MACHINE.

CAUTION:DAMAGE CAN OCCUR TO THE REMOTE CONTROL SWITCH IF IT IS USED WITHOUT THE

"P11" PLUG INSTALLED OR A WIRE FEED MODULE INSTALLED.

THE RED AND BLACK LEADS ARE USED ON CLASSIC I MACHINES ONLY AND ARE NOT CONNECTED ON THIS

MACHINE. DAMAGE TO THE REMOTE CONTROL AND/OR MACHINE WILL RESULT IF THE RED AND BLACK

LEADS ARE CONNECTED IN THE CLASSIC II.

10-97L

L9920

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The specific diagram for a particular code is pasted inside the machine on one of the enclosure panels. If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number..

F-2

DIAGRAMS

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