Lincoln Electric IM526-B Test Procedures, Next Test Step Check Result Conclusion Repair Action

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TEST PROCEDURES

 

 

 

 

 

 

Next

 

 

 

 

 

Test

 

Test

 

Step

Test

Check

 

Result

Conclusion

Step

Repair Action

1A

Output pilot circuit

223A to 210

 

24 VAC

Fan thermostat, choke

1B

 

 

(set S4 on)

 

 

 

thermostat, T1 trans-

 

 

 

 

 

 

 

former and S4 all OK.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0 VAC

Check above compo-

 

 

 

 

 

 

 

nents.

 

 

 

 

 

 

 

 

 

 

1B

 

302 (pos) to 275D (neg)

 

15 VDC

T1 and 15V power sup-

2

 

 

 

 

 

 

ply OK.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

0 VDC

Check T1 and Power PC

 

 

 

 

 

 

 

Board.

 

 

 

 

 

 

 

 

 

 

2

Protection PC

313 (neg) to 311 (pos)

 

<1 VDC

Protection PC Board OK

 

Replace Power

 

board output (set

 

 

 

 

 

and Control PC

 

S4 on)

 

 

 

 

 

Boards

 

 

 

 

 

 

 

 

 

 

 

 

>5 VDC

 

3A

 

 

 

 

 

 

 

 

 

3A

Static capacitor

Compare voltage across

 

<25 VDC

C1, C2, R1, R9 - OK

 

 

 

balance (set S4

terminals 9 & 12 of each

 

difference

(575 VAC machine C14,

 

 

 

off)

Switch PC Board.

 

between

C15 - OK)

 

 

 

 

575 VAC -- 407 VDC

 

readings

 

 

 

 

380 VAC input

460 VAC -- 325 VDC

 

 

 

 

Replace

 

and higher test

440 VAC -- 311 VDC

 

 

 

3B

Protection PC

 

 

415 VAC -- 293 VDC

 

 

 

Board

 

 

380 VAC -- 269 VDC

 

 

 

 

 

 

 

 

 

 

 

 

 

 

575 VAC only - compare

 

>25 VDC

Check above compo-

 

 

 

 

voltage across 9A & 13

 

difference

nents.

 

 

 

 

and 13 & 12A; then, 9B &

 

 

 

 

 

 

 

15 and 15 & 12B

 

 

 

 

 

 

 

 

 

 

 

 

 

3B

Dynamic capaci-

Connect as in step 3A.

 

<25 VDC

OK

 

 

 

tor balance (set

Same voltages as above.

 

 

 

 

 

 

S4 on)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

380 VAC input

 

 

>25 VDC

Power PC Board or

4

 

 

and higher test

 

 

 

Switch PC Boards are

and

 

 

 

 

 

 

damaged.

5

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, con- tact your local Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

16

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Contents Safety Depends on You INVERTECV300-PRODecember,1999Electric Shock can kill Electric and Magnetic Fields Précautions DE Sûreté Table of Contents Please Examine Carton and Equipment For Damage Immediately Installation SpecificationsProduct Description Single Phase Input Three Phase InputLN-25 Connection Instructions LN-7 Connection InstructionsParallel Operation Remote Control of InvertecK900-1 DC TIG Starter Connection Output Cables LN-9 GMA Connection InstructionsQuick Disconnect Plugs Mode Switch Operating InstructionsOutput Terminals Switch Arc Force / Inductance ControlMaintenance Meter Polarity SwitchAuxiliary Power Capacitor Discharge ProcedurePeriodic Maintenance TroubleshootingTroubleshooting Guide Trouble What To DoTest Procedures Next Test Step Check Result Conclusion Repair ActionNext Test Next Step Test Conclusion Repair Action Check Result Next Step Test Matched Parts Switch PC Board Replacement ProcedureTest After Repair Replacement of Power Modules and Output Diodes Printed Circuit Board ReplacementComponent to Heat Sink Component Torque ±10%Remote Control Adapters P O W E R S O U R C EK867 Universal Adapter for 14-PIN Wire Feeder Receptacle Installation I N S T R U C T I O N SB L E T I O N a L O N T R O LP H E N O L R K A R E V E R T E C W E R S O U R C EV E R T E C T U S E D O N I N V E R T E CN N E C T T O G E T H E R F O R L D I N G O U T P U T M O T E O U T P U T C O N T R O LP H E N O L R K N T R O L C a B L EN T R O L E C T R O D E C a B L EP H E N O L N D a M P T R O LK900-1 DC TIG Starter Connection Diagram R C HLN-9 GMA with K596 Cable to Invertec Connection Diagram E C T R O D E C a B L E Wiring Diagram V300-PRO Code 10256, V300-I Code Wiring Diagram V300-PRO Code 10257 Invertec V300-PRO Invertec V300-PRO Invertec V300-PRO How To Read Shop Drawings $700.00Precaucion Warnung