Lincoln Electric TIG 275 Internal SET UP Controls, Stick Welding Features, TIG Welding Features

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B-7

OPERATION

B-7

 

 

 

INTERNAL SET UP CONTROLS

Precision TIG 275 models which have an Advanced Panel (K1829-1) option installed* have the following additional control features which are set up using the DIP Switch (S1) provided on the internal panel of this option.

Access to this internal panel is obtained by removing the two screws securing the top corners of the Precision TIG front control panel and swinging the con- trol panel down to reveal the panel mounted on the sur- face of the Precision TIG Control board:

CAUTION

THE CONTROL BOARDS CONTAIN STATIC SEN- SITIVE COMPONENTS

To avoid possible damage to these components

be sure to ground yourself by touching the machine’s sheet metal while handling or making settings on the internal control box components.

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PRECISION TIG ADVANCED PANEL

(Internal Panel)

^ ON

1 2 3 4 5 6 7

DIP SWITCH (S1)

HOT START

F

ARC FORCE

 

ON

1

2

3

4

5

6

7

8

OFF

DIP SWITCH POSITIONS (FACTORY SETTINGS)

STICK WELDING FEATURES

The following DIP switch feature selections function only when the Precision TIG is set to Stick mode. (See Item 3):

Switch #6 Hot Start Level – Provides an extra out- put "boost" pulse at the arc strike to enhance arc starting. This is factory set for a level (about 50% extra) which is usually good for most stick welding applications

ON – Hot Start level is used (as shipped). OFF – No Hot Start.

Switch #7 Arc Force Level – Prevents "stubbing" of the electrode by providing extra output current if the arc voltage drops below the level required to sustain the welding arc. High (+65%) and Low (+12%) factory set levels are selectable which are good for most stick welding applications.

ON – Higher for a "crisper" arc, often desired for 6010 type electrodes.

OFF – Lower Arc Force (as shipped) for a "softer" arc with 7018 or general type electrodes.

• Switch #8 (NOT CURRENTLY FUNCTIONAL)

TIG WELDING FEATURES

The following DIP switch feature selections function only when the Precision TIG is set to TIG mode (See Item 3):

Switch #1 Preflow/Postflow Time Extension* (See Item 9)

ON – Doubles the time ranges.

OFF – Standard time ranges (as shipped).

Switch #2 2-Step Trigger Restart Feature (See Figure B.3)

ON – Restart Enabled (as shipped).

OFF – Restart Disabled.

Switch #3 4-Step Trigger Restart Feature (See Figure B.4)

ON – Restart Enabled.

OFF – Restart Disabled (as shipped)

Switch #4 (NOT CURRENTLY FUNCTIONAL)

Switch #5 Crater-Fill Level (See Item 7)

ON - Level is minimum rating of the machine (2A) OFF – Level (as shipped) is Minimum Output setting

(same as Start level).

*The Preflow/Postflow Time doubling feature can also be selected on Precision TIG 275 models without the Advanced Panel by accessing the Control board in the control box per above instruc- tions, then disconnecting the jumper terminals attached to the jumper plug connected to receptacle J3 of the Control board. (Refer to Machine Wiring Diagram.)

PRECISION TIG 275

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Contents Precision TIG IP21SSafety California Proposition 65 WarningsElectric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcSafety Safety Thank You Table of Contents Installation Rated Input Single Phase onlyPrecision TIG Recommended Input Wire and Fuse Sizes Physical DimensionsTemperature Ranges Additional Output CapacitySafety Precautions Input and Grounding Connections Work Cable Connection Stick Electrode Cable ConnectionOutput CABLES, Connections and Limitations TIG Torch Connection Figure A.2Auxiliary Power Connections Figure A.3Robotic Interface Connection Figure A.4Operation Product DescriptionPipe Thawing Welding SparksRecommended Processes and Equipment Recommended ProcessesProcess Limitations Equipment LimitationsControls and Settings Figure B.1 Control PanelOperation Do not USE 4-STEP if Using AN Amptrol Remote Advanced Panel ControlsOperation Internal SET UP Controls Stick Welding FeaturesTIG Welding Features Figure B.3 Figure B.4 TIG Weld Cycle Chart Setup Guidelines for TIG Welding with AN AmptrolUsing the Start Pedal Foot Amptrol K870-1 Figure B.5 Making a TIG Weld with AN Amptrol Recommended Electrode Amperage Ranges Precision TIGAccessories Factory Installed OptionsField Installed Options Optional EquipmentMaintenance Safety PrecautionsRoutine and Periodic Maintenance Overload ProtectionService Procedures Component AccessSpark GAP Adjustment UNDER-COOLER ServiceTroubleshooting HOW to USE Troubleshooting GuideSymptoms Output ProblemsCourse of Action Meter Problems GAS ProblemsHI-FREQ Problems Preset & Output Control Problems Stick Welding Problems TIG Welding ProblemsTIG Problems Wiring Diagram Precision TIG 275 Wiring Diagram for CodeDimension Print L11660Precision TIG Precision TIG Warnung Aviso DE