Lincoln Electric TIG 275 manual HOW to USE Troubleshooting Guide

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TROUBLESHOOTING

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HOW TO USE TROUBLESHOOTING GUIDE

WARNING

Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.

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This Troubleshooting Guide is provided to help you locate and repair possible machine malfunctions. Simply follow the three-step procedure listed below.

Step 1. LOCATE PROBLEM (SYMPTOM).

Look under the column labeled “PROBLEM (SYMP- TOMS)”. This column describes possible symptoms that the machine may exhibit. Find the listing that best describes the symptom that the machine is exhibiting.

Step 2. POSSIBLE CAUSE.

The second column labeled “POSSIBLE CAUSE” lists the obvious external possibilities that may contribute to the machine symptom.

This column provides a course of action for the Possible Cause, generally it states to contact your local Lincoln Authorized Field Service Facility.

If you do not understand or are unable to perform the Recommended Course of Action safely, contact your local Lincoln Authorized Field Service Facility.

Step 3. RECOMMENDED COURSE OF ACTION

CAUTION

DO NOT use a volt-ohm meter to measure output voltages in TIG mode. The

High Frequency Arc Starter voltage can damage the meter.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

PRECISION TIG 275

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Contents IP21S Precision TIGCalifornia Proposition 65 Warnings SafetyElectric Shock can kill Cylinder may explode if damaged Sûreté Pour Soudage a L’Arc Précautions DE SûretéSafety Safety Thank You Table of Contents Installation Rated Input Single Phase onlyPrecision TIG Physical Dimensions Recommended Input Wire and Fuse SizesTemperature Ranges Additional Output CapacitySafety Precautions Input and Grounding Connections Work Cable Connection Stick Electrode Cable ConnectionOutput CABLES, Connections and Limitations Figure A.2 TIG Torch ConnectionFigure A.3 Auxiliary Power ConnectionsFigure A.4 Robotic Interface ConnectionProduct Description OperationPipe Thawing Welding SparksRecommended Processes Recommended Processes and EquipmentProcess Limitations Equipment LimitationsFigure B.1 Control Panel Controls and SettingsOperation Advanced Panel Controls Do not USE 4-STEP if Using AN Amptrol RemoteOperation Internal SET UP Controls Stick Welding FeaturesTIG Welding Features Figure B.3 Figure B.4 TIG Weld Cycle Chart Setup Guidelines for TIG Welding with AN AmptrolUsing the Start Pedal Foot Amptrol K870-1 Figure B.5 Recommended Electrode Amperage Ranges Precision TIG Making a TIG Weld with AN AmptrolFactory Installed Options AccessoriesField Installed Options Optional EquipmentSafety Precautions MaintenanceRoutine and Periodic Maintenance Overload ProtectionComponent Access Service ProceduresSpark GAP Adjustment UNDER-COOLER ServiceHOW to USE Troubleshooting Guide TroubleshootingSymptoms Output ProblemsCourse of Action GAS Problems Meter ProblemsHI-FREQ Problems Preset & Output Control Problems TIG Welding Problems Stick Welding ProblemsTIG Problems Precision TIG 275 Wiring Diagram for Code Wiring DiagramL11660 Dimension PrintPrecision TIG Precision TIG Warnung Aviso DE