Wilton 4210 manual Replacing the V-Belts

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9.Install plate (55) and secure with four screws

(56). Check for clearance between plate (55) and the sanding disc.

10.Install table (60) onto rod (74). Position table so it is level and tighten screw (65) against rod (74).

11.Connect electrical power and operate machine to check operation.

Replacing the V-Belts

WARNING: DISCONNECT ELECTRICAL POWER TO THE MACHINE BEFORE PERFORMING ANY MAINTENANCE.

1.Disconnect electrical power.

2.Remove sanding belt table.

3.Remove sanding disc table.

4.Remove sanding disc and shroud.

5.Remove pulley cover. Loosen set screw in pulley.

6.With second person holding belt housing, alternately loosen and remove two screws.

7.Remove V-belt from pulley (11). Remove pulley from shaft while separating assembled belt housing from the machine base.

8.Remove key from sanding belt drum shaft.

9.Loosen set screw in pulley (20).

10.Remove pulley. While removing pulley, slip V- belts from pulley.

11.Remove four screws from base. With assistance of the second person, lift base from stand.

NOTE: Place base on bench. As an alternative, the stand may be used to support the base while remov- ing drive motor screws.

12.Place base on bench with underside of the base facing up.

13.Remove two hex head screws, two nuts, and two washers from the motor base on the shaft side of motor.

14.Loosen (but do not remove) two hex bolts, two nuts, and two washers on the side of motor base opposite the motor shaft.

15.Tip motor enough to provide clearance between end of shaft and wall of base. Remove motor drive belt.

16.With base still on the bench, slip V-belt (15) over end of idler shaft.

NOTE: Install V-belt for sanding belt first, followed by the motor V-belt.

17.Install replacement V-belt over end of motor shaft.

18.Install two hex bolts, two nuts, and two washers in the motor base on the shaft side of motor. Tighten all four hex nuts and hex head screws.

19.Install key in idler shaft with keyway facing up. Install pulley (20) on idler shaft.

20.Install motor V-belt (18) in outermost groove of pulley (20) and on pulley (18) on motor shaft.

21.Position motor belt (18) on idler shaft so it is parallel with the inner wall of the base. Tighten set screw in pulley (20).

22.Place assembled base on stand. Secure with four screws, washers, nuts.

NOTE: Because of the weight of the belt housing, a second person should hold the belt housing in position while installing pulley (10).

23.Hold belt housing in position in bracket (3). Start two screws (13) in threaded holes in platen. Install key (8) in shaft.

NOTE: Because of the length of screws (13), the screws will have to be installed alternately. As the screws are installed, there will be enough clearance to slide the belt drum drive pulley a little at a time onto shaft (8).

24.Alternately install two screws (13). As the screws are tightened, slide pulley (10) onto the idler shaft as allowed by the protrusion of screw heads.

Make sure V-belt remains on pulleys (11 and 20).

25.When screws (13) are fully installed, align pulley (20) with pulley (11). Tighten set screw (10).

26.Install shroud (53) on base and secure with four screws and washers.

27.Install pulley cover (12) and secure with two screws.

28.Install disc (58) onto shaft (16) and over key. Position the disc on the shaft to provide clear- ance between plate (55) and the sanding disc. Using long T-handle Allen wrench, tighten set screw (57).

NOTE: There is a close fit between the edge of disc

(58)and the disc shroud. To ease installation and positioning of the disc, use an L-shaped tool (such as an Allen wrench) under the outer edge of the disc to support and position the disc while tightening the set screw.

29.Install plate (55) and secure with four screws

(56). Check for clearance between plate (55) and the sanding disc.

30.Install table (60) onto rod (74). Position table so it is level and tighten screw (65) against rod (74).

31.Install assembled table (88).

32.Connect electrical power and operate machine to check operation.

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Contents Wilton Belt and Disc Sanding Machine Warranty Table of Contents General Specifications SpecificationsMachinery general safety warnings General Machinery CautionsSafety Requirements for Abrasive Sanding Machines Wire sizesGeneral Electrical Cautions Belt and Disc Sander Features IntroductionInstallation and Setup MountingElectrical Connection Adjustments Adjusting Belt TrackingOperation ControlsAdjusting Platen Housing Position Adjusting the Sander TablesDisc Table Belt TableMaintenance CleaningLubrication Replacing the Sanding BeltReplacing the V-Belts Replacement of Motor Wiring Data Single phase electrical hook-upCorrecting motor rotation in single phase motors Circuit protectionConnecting Power for 3-phase Motors Schematic diagram for single phase motor with 4-wire cableTroubleshooting Fault Probable Cause RemedyReplacement Parts Page Exploded View Wilton Model 4210 Belt & Disc Sander Parts Listing Wilton Model 4210 Belt & Disc Sander Electrical Schematic Wiring DiagramPage Page WHM Tool Group

4210 specifications

The Wilton 4210 is a versatile and robust bench vise designed for a range of clamping and holding applications in workshops, garages, and professional environments. This vise is known for its exceptional strength and durability, making it a trusted tool among hobbyists and professionals alike.

One of the standout features of the Wilton 4210 is its construction. Made from high-quality ductile iron, this vise ensures a strong, resilient body that can withstand heavy use without bending or breaking. The vise's design also includes a precision-ground, hardened steel jaw, which provides superior grip and minimizes wear over time. The jaw opening can accommodate a wide variety of workpieces, up to 10 inches, making it suitable for numerous tasks, whether fitting, shaping, or securing materials.

In terms of technology, the Wilton 4210 incorporates a unique rapid-action feature that allows for quick adjustments. This technology enables users to easily switch between clamping and releasing positions, improving efficiency during work. The vise is equipped with a powerful screw mechanism that facilitates smooth operation, providing a stable and secure hold on items, even under heavy pressure.

Another characteristic that sets the Wilton 4210 apart is its swivel base. The base can rotate a full 360 degrees, allowing users to position their workpiece at any angle for optimal accessibility and convenience. This feature is particularly beneficial for more intricate or precise tasks, as it eliminates the need for constant repositioning of the workpiece.

Additionally, the Wilton 4210's ergonomic design enhances user comfort. The carefully crafted handle provides a secure grip, minimizing hand fatigue during extended use. Its heavy-duty construction also means that it is engineered to resist the wear and tear associated with regular use, promising a long lifespan.

In summary, the Wilton 4210 bench vise is an excellent choice for those seeking reliability and versatility in their tools. With its durable construction, advanced technologies, and user-friendly features, it continues to be a staple in both amateur and professional workshops. Whether tackling metalworking, woodworking, or various DIY tasks, the Wilton 4210 delivers unmatched performance and dependability.
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