Wilton 8201VS, 8203VS manual Changing Drive Belt Position, Changing Pulley-to-Belt Position

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1.Turn the main switch to off.

2.Pull the door open on the pulley case.

3.Turn the clutch handle clockwise and push in, to engage the high speed pulley drive. Or, turn the clutch handle clockwise, and pull out, to engage the reduction gearbox drive.

NOTE: When pushing or pulling the clutch knob, the dogs on the clutch mechanism are being engaged. Take the time make sure the clutch handle is all the way in, or all the way out, so the clutch dogs are in full engagement when the saw is started.

4.Close the pulley case door.

5.Plug the electrical cord into the power source or close the circuit breaker on the branch circuit.

Changing Drive Belt Position

WARNING: The saw must be turned off and power disconnected before changing drive belt positions.

Refer to Figure 9, below.

1.Unplug the electrical cord or open the circuit breaker in the branch circuit.

2.Open the door on the machine base and the door on the pulley case.

3.Push up on the motor to pivot the motor upward and slacken the drive belt.

4.Move the drive belt to the desired pulley position.

NOTE: Never force the belts to change pulley location without pivoting the motor to loosen the motor belt. Failure to do so can cause damage to the drive mechanism, and accelerate belt wear and possibly result in belt failure.

5.Release the weight of motor so the motor pivots downward. The weight of the motor is provide adequate belt tension.

6.Plug the electrical cord into the power source or close the circuit breaker on the branch circuit.

Changing Pulley-to-Belt Position

WARNING: NEVER attempt to change pulley shaft positions while the saw is running. The saw must be turned off and power disconnected any time pulley shaft poistions are being changed.

1.Unplug the electrical cord or open the circuit breaker in the branch circuit.

2.Open the door on the machine base and the door on the pulley case.

3.Push up on the motor to pivot the motor upward and slacken the drive belt.

4.With the motor drive belt loose, remove both pulley drive belts.

5.Both of the pulleys are secured to their shafts with two set screws. These are located in the bottoms of the V-grooves on the pulleys.

Using a hex wrench, loosen (but do not remove) all four set screws.

6.Pull the pulleys straight off each shaft.

7.Put the lower pulley on the upper shaft and the upper pulley on the lower shaft.

8.Push the upper pulley firmly against the reduction gearbox and tighten the two set screws which secure it to the shaft.

9.Using a straight edge against the pulley flanges, make certain the bottom pulley is aligned with the upper pulley. Then tighten the two set screws that secure the lower pulley to the shaft.

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Figure 10. Clutch to Pulley Speed Settings

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Contents Models 8201, 8203, 8201VS and 8203VS Inch Vertical Band SawsPage Table of Contents Specifications General Specifications8201 8203 8201VS 8203VS When Setting up Machine Machinery General Safety WarningsWhen Using Machine When Servicing MachineWire Sizes Safety Instructions on Sawing SystemsGeneral Electrical Cautions See Figure BBand Saw Features Setup and OperationAssembly of Band Saw IntroductionConnecting to 3-phase power Setting-up SawElectrical Installing Optional Rip Fence Installing Optional Frame RiserOperating Instructions START/STOP SwitchOperating Controls Operating InstructionsAdjusting Blade Support/Guide Height AdjustmentsAdjusting Blade Tension Adjusting Table AngleAdjusting Blade Speed Models 8201/8203 Adjusting Miter Gauge Slot ParallelismAdjusting Blade Speed Models 8201VS/8203VS Changing Clutch PositionChanging Pulley-to-Belt Position Changing Drive Belt PositionUsing Miter System MaintenanceUsing Rip Fence Using the Dust Control ChuteLower Blade Guide Support Rear View Troubleshooting Periodic MaintenanceReplacing drive wheel rubber protectors Draining and refilling the reduction gearboxBelt Dressing Action Interval MaintenanceFault Probable cause Suggested remedy WMH Tool Group Vantage Drive Elgin, IL Phone Replacement PartsPage Exploded View Saw Head Models 8201, 8203, 8201VS, and 8203VS Parts Listing Saw Head Models 8201, 8203, 8201VS, and 8203VS Exploded View Gearbox Models 8201 Parts Listing Gearbox Models 8201 Exploded View Gearbox Models 8201VS and 8203VS Parts Listing Gearbox Models 8201VS and 8203VS Parts List Optional Riser Block All Models Parts List Optional Rip Fence All Models Page Page Page WMH Tool Group