Wilton 8201VS Periodic Maintenance, Troubleshooting, Replacing drive wheel rubber protectors

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Blade

Blade support bearing

Guide block

Support

set screws

bearing

 

shaft

Carbide guide block

Guide block support set screw

Figure 14. Lower Blade Support Assembly

Replacing drive wheel rubber protectors

The rubber rings that cover the drive wheels are called protectors. The protectors protect the wheel from blade damage and provide a high friction drive force on the tensioned blade. Over a long period of service, the protectors wear and may require replacement.

WARNING: The saw must be turned off and power disconnected any time the rubber protectors are being changed.

1.Unplug the electrical cord or open the circuit breaker in the branch circuit.

2.Remove the blade according to the step-by- step instructions on blade replacement.

3.Remove the rubber protectors from the drive wheels. Use a flat screwdriver blade or knife blade to loosen the protectors, being careful not to nick or score the aluminum drive wheels.

4.Clean the surface of the drive wheels. Use a solvent such as mineral spirits as required to achieve a clean, dry surface for the new protectors.

5.Carefully slip the replacement protectors onto the drive wheels.

6.Replace the saw blade and return the saw to service by following the steps in Changing Saw Blades.

7.Plug the electrical cord into the power source or close the circuit breaker on the branch circuit.

Draining and refilling the reduction gearbox.

WARNING: The saw must be turned off and power disconnected any time the gearbox lubricant is being drained or filled.

1.Unplug the electrical cord or open the circuit breaker in the branch circuit.

2.Open the door in the base.

3.Push up on the motor to loosen the drive belts.

4.Remove the pipe plug at the bottom of the gearbox. Drain the oil into a suitable container for safe and appropriate disposal.

5.Replace the drain plug.

6.Open the filler plug.

7.Add lubricant until the level is halfway up the sight gauge window (refer to Figure 15). Use Shell Spirax HD 90 gear lubricant.

8.Replace the filler plug.

9.Replace the drive belts. Allow the motor to pivot downward to apply tension to the belts.

10.Close the access door.

11.Plug the electrical cord into the power source or close the circuit breaker on the branch circuit.

Oil Level Gauge

Gear Box Pulley

Figure 15. Gearbox Oil Level Gauge

Periodic Maintenance

Refer to the Periodic Maintenance chart for mainte- nance that should be performed at various time intervals.

Troubleshooting

Refer to the Troubleshooting charts for equipment fault, probable cause and suggested remedy.

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Contents Inch Vertical Band Saws Models 8201, 8203, 8201VS and 8203VSPage Table of Contents Specifications General Specifications8201 8203 8201VS 8203VS Machinery General Safety Warnings When Setting up MachineWhen Using Machine When Servicing MachineSafety Instructions on Sawing Systems Wire SizesGeneral Electrical Cautions See Figure BSetup and Operation Band Saw FeaturesAssembly of Band Saw IntroductionConnecting to 3-phase power Setting-up SawElectrical Installing Optional Frame Riser Installing Optional Rip FenceSTART/STOP Switch Operating InstructionsOperating Controls Operating InstructionsAdjustments Adjusting Blade Support/Guide HeightAdjusting Blade Tension Adjusting Table AngleAdjusting Miter Gauge Slot Parallelism Adjusting Blade Speed Models 8201/8203Adjusting Blade Speed Models 8201VS/8203VS Changing Clutch PositionChanging Drive Belt Position Changing Pulley-to-Belt PositionMaintenance Using Miter SystemUsing Rip Fence Using the Dust Control ChuteLower Blade Guide Support Rear View Periodic Maintenance TroubleshootingReplacing drive wheel rubber protectors Draining and refilling the reduction gearboxAction Interval Maintenance Belt DressingFault Probable cause Suggested remedy Replacement Parts WMH Tool Group Vantage Drive Elgin, IL PhonePage Exploded View Saw Head Models 8201, 8203, 8201VS, and 8203VS Parts Listing Saw Head Models 8201, 8203, 8201VS, and 8203VS Exploded View Gearbox Models 8201 Parts Listing Gearbox Models 8201 Exploded View Gearbox Models 8201VS and 8203VS Parts Listing Gearbox Models 8201VS and 8203VS Parts List Optional Riser Block All Models Parts List Optional Rip Fence All Models Page Page Page WMH Tool Group