Wilton 7060 manual Replacement of Guide, Replacement of Blade Edge, Replacement of the Wire Brush

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1.Remove front blade guide by removing adjust- ment knob, spring, and shaft.

2.Remove the rear blade guide by removing its attachment screw

3.Install replacement blade guide in the rear guide location. Secure with attachment screw.

4.Install replacement blade guide in the front guide location. Install shaft into guide. Install spring and adjustment knob.

5.Adjust outermost blade guide using adjustment knob. Set the guide so it just contacts the side of the blade.

Replacement of Guide

Bearings (see figure 19)

1. Remove the cap screw from the blade guide bearing. Separate the bushing and cap screw from the bearing. Discard the bearing.

NOTE: There is a light press fit between the bearing and the bushing.

2.Install bushing in replacement bearing. Install cap screw through bushing and into guide support.

3.Turn the eccentric bushing in the guide support until the bearing contacts the blade.

Replacement of Blade Edge

Bearings (see figure 20)

1.Remove the capscrew from the blade edge bearing being replaced and discard the bearing.

2.Insert the capscrew into the new bearing.

3.Adjust blade edge guide bearings so they just contact the edge of the blade.

Adjustment

Guide Support

Cap Screw

 

Floating Block

 

Cap Screw

 

Blade Edge

 

Bearing

 

Figure 20: Blade Edge Bearing Replacement

Replacement of the Wire Brush

1.Loosen four knobs securing the blade cover. Lift the cover and swing it backward.

2.Remove the attaching screw, spring washer and washer. Remove and discard the brush (see figure 20).

3.Install replacement brush and secure with screw, spring washer and washer.

4.Close the blade cover and secure with four knobs.

Wire Brush

Screw and Washers

Figure 21: Wire Brush

Replacing the Coolant Pump

WARNING: DISCONNECT ELECTRICAL POWER TO THE MACHINE BEFORE PERFORMING ANY MAINTENANCE.

1.Disconnect electrical power.

2.Remove four screws and the coolant sump cover from the machine base (refer to Figure 21).

3.Disconnect coolant pump wiring (refer to Wiring Data).

4.Remove coolant pump attaching screws. Re- move the coolant pump.

5.Install replacement coolant pump and secure with attaching screws.

6.Connect electrical wiring to coolant pump (see Wiring Data).

7.Connect electrical power. Start the machine to check operation of the pump.

8.Install the coolant sump cover and secure with four screws.

Access Panel

Screws (4)

Access Panel

Coolant Pump

Junction Box

Pump Screws (2)

Coolant

Drain

Figure 22: Replacement of Coolant Pump

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Contents Inch x 20-Inch Semi Automatic Horizontal Cut-Off Band Saw Page Table of Contents Specifications General SpecificationsWhen Setting up Machine Machinery General Safety WarningsGeneral Electrical Cautions Safety Instructions on Sawing SystemsControls IntroductionOperating Instructions Raising/Lowering the Saw Head Setting Blade SpeedOther Controls Controlling the Cut Hydraulic Feed Control Blade Break-in ProceduresEvaluating Cutting Efficiency Blade SelectionAdjusting the Vise for Angle Cuts Installation and Adjustment of Work StopWork Set-up Securing the Workpiece forBlade Tracking Adjustment AdjustmentsStarting the Saw Coolant FlowExcessive Rubbing will Damage the Wheel AND/OR the Blade Factory or Field ProcedureTest Cutting to Verify Adjustment Accuracy Blade Guide Bearing AdjustmentAdjustment of Limit Switches MaintenanceCleaning LubricationChanging Blades Servicing Hydraulic OilChanging the Drive Belt Replacing the Drive MotorReplacement of Carbide Adjusting the Blade GuidesReplacing the Drive Wheel Replacing Idler Wheel or Idler BearingReplacement of Blade Edge Replacement of GuideReplacement of the Wire Brush Replacing the Coolant PumpElectrical Machine SetupUncrating and Spotting Wiring Diagram Fault Probable cause Suggested remedy TroubleshootingTroubleshooting Replacement Parts 55 56 137 113 136 114 115 135 134 Page Electrical Components Detail a 242A WHM Tool Group