Wilton 7060 manual Blade Guide Bearing Adjustment, Test Cutting to Verify Adjustment Accuracy

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Blade Guide Bearing

Adjustment

Proper adjustment of the blade guide bearings is critical to efficient operation of the cut-off saw. The blade guide bearings are adjusted at the Factory. They should rarely require adjustment. When adjustment is required, adjust immediately. Failure to maintain proper blade adjustment may cause serious blade damage or inaccurate cuts.

It is always better to try a new blade when cutting performance is poor. If performance remains poor after changing the blade, make the necessary adjustments.

If a new blade does not correct the problem, check the blade guides for proper spacing. For most efficient operation and maximum accuracy, provide 0.001 inch clearance between the blade and the guide bearings. The bearings will still turn freely with this clearance. If the clearance is incorrect, the blade may track off the drive wheel.

CAUTION: CHECK THE BLADE TO MAKE SURE THE WELDED SECTION IS THE SAME THICKNESS AS THE REST OF THE BLADE. IF THE BLADE IS THICKER AT THE WELD, THE GUIDE BEARINGS MAY BE DAMAGED.

If required, adjust the guide bearings as follows:

1.Two blade guides are used in each set of blade guides. The inner blade guide is fixed; the outer blade guide is adjustable. The outer blade guide is adjusted using a knurled knob on the operator side of the blade guide assembly.

2.A guide bearing is provided on the innermost side of the saw blade. The guide bearing is mounted on an eccentric bushing.

3.Hold the bushing with a 3/4-inch wrench and loosen the center locking screw with an Allen wrench (see figure 12).

4.Position the bearing by turning the bushing. Set the clearance at approximately 0.001 inch.

INCORRECT

CORRECT

Outer

Inner

 

Roller

Roller

 

5. Tighten the center locking screw with an Allen 5.

5.Tighten the center locking screw with an Allen wrench while holding the eccentric bushing in position with the 3/4-inch wrench.

6.When the adjustment is correct, the guide bearing should rotate freely with slight pressure of the finger (with the blade stopped).

7.Adjust blade-edge bearings so they just touch the back edge of the blade (see figure 19).

Concentric Bushing

Blade Guide

Bearings

Socket Cap Screw

Eccentric

Bushing

Carbide

Guides

Knurled Knob

Figure 13: Adjustment of Guide Bearing

Test Cutting to Verify

Adjustment Accuracy

1. Clamp in vise and mark top

of barstock here

2. Cut off a slice of the bar stock

3. Rotate stock in vise so mark is at bottom

4. Cut off a new slice from the stock

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Locking Screw

5.Measure here...

New slice

6. ...measure here

7.Differences between measurements at edges of disc should be less than .003 inches per inch per side of stock diameter

Figure 12: Blade-To-Blade Guide Orientation

Figure 14: Cutting a Test

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Contents Inch x 20-Inch Semi Automatic Horizontal Cut-Off Band Saw Page Table of Contents Specifications General SpecificationsWhen Setting up Machine Machinery General Safety WarningsGeneral Electrical Cautions Safety Instructions on Sawing SystemsOperating Instructions IntroductionControls Other Controls Setting Blade SpeedRaising/Lowering the Saw Head Controlling the Cut Hydraulic Feed Control Blade Break-in ProceduresEvaluating Cutting Efficiency Blade Selection Adjusting the Vise for Angle Cuts Installation and Adjustment of Work Stop Work Set-up Securing the Workpiece forBlade Tracking Adjustment AdjustmentsStarting the Saw Coolant FlowExcessive Rubbing will Damage the Wheel AND/OR the Blade Factory or Field ProcedureTest Cutting to Verify Adjustment Accuracy Blade Guide Bearing AdjustmentAdjustment of Limit Switches MaintenanceCleaning LubricationChanging Blades Servicing Hydraulic OilChanging the Drive Belt Replacing the Drive MotorReplacement of Carbide Adjusting the Blade GuidesReplacing the Drive Wheel Replacing Idler Wheel or Idler BearingReplacement of Blade Edge Replacement of GuideReplacement of the Wire Brush Replacing the Coolant PumpUncrating and Spotting Machine SetupElectrical Wiring Diagram Fault Probable cause Suggested remedy TroubleshootingTroubleshooting Replacement Parts 55 56 137 113 136 114 115 135 134 Page Electrical Components Detail a 242A WHM Tool Group