Milwaukee 2455-20 manual General Power Tool Safety Warnings, Symbology, Work Area Safety, Service

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GENERAL POWER TOOL SAFETY WARNINGS

WARNING READ ALL SAFETY WARNINGS AND ALL INSTRUCTIONS.

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

•When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery termi- nals together may cause burns or a fire.

•Under abusive conditions, liquid may be eject- ed from the battery; avoid contact. If contact

SYMBOLOGY

Direct Current

Underwriters Laboratories, Inc. United States and Canada

No Load Revolutions per Minute (RPM)

WORK AREA SAFETY

•Keep work area clean and well lit. Cluttered or dark areas invite accidents.

•Do not operate power tools in explosive atmo- spheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

•Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

•Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.

•Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

•Do not expose power tools to rain or wet condi- tions. Water entering a power tool will increase the risk of electric shock.

•Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

•When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

•If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

PERSONAL SAFETY

•Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.

•Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

•Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.

•Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left

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attached to a rotating part of the power tool may result in personal injury.

•Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

•Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewel- lery or long hair can be caught in moving parts.

•If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

POWER TOOL USE AND CARE

•Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.

•Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

•Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

•Store idle power tools out of the reach of chil- dren and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

•Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

•Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

•Use the power tool, accessories and tool bits etc., in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

BATTERY TOOL USE AND CARE

•Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

•Use power tools only with specifically desig- nated battery packs. Use of any other battery packs may create a risk of injury and fire.

accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

SERVICE

•Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

SPECIFIC SAFETY RULES

Hold power tool by insulated gripping sur- faces, when performing an operation where the fastener may contact hidden wiring or its own cord. Fasteners contacting with a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

•Wear ear protectors with impact drilling. Expo- sure to noise can cause hearing loss.

•Use auxiliary handle(s), if supplied with the tool. Loss of control can cause personal injury.

•Keep hands away from all cutting edges and moving parts.

•Maintain labels and nameplates. These carry important information. If unreadable or missing, contact a MILWAUKEE service facility for a free replacement.

•WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

•lead from lead-based paint

•crystalline silica from bricks and cement and other masonry products, and

•arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well venti- lated area, and work with approved safety equip- ment, such as those dust masks that are specially designed to filter out microscopic particles.

FUNCTIONAL DESCRIPTION

1

3

 

2

 

4

 

7

5

 

6

 

 

 

1.

Bit holder collar

 

 

2.

Mode selector collar

6.

Trigger

3.

Torque LED

4.

Fuel gauge

7.

Worklight

5.

Control switch

 

LED

SPECIFICATIONS

 

Volts

 

Capacities

Cat. No.

No Load RPM

Drilling in

Banding

DC

Wood

Torque

2455-20

12

0-250 Banding

1/2”

60 in.lbs.

 

 

0-750 Drilling

 

80 in.lbs.

ASSEMBLY

WARNING Recharge only with the charger specified for the battery. For specific charging instructions, read the opera- tor’s manual supplied with your charger and

battery.

Inserting/Removing the Battery

To remove the battery, push in the release buttons and pull the battery pack away from the tool.

To insert the battery, slide the pack into the body of the tool. Make sure it latches securely into place.

OPERATION

WARNING Always remove battery pack before changing or removing ac- cessories. Only use accessories specifically recommended for this tool. Others may be

hazardous.

WARNING To reduce the risk of injury, wear safety goggles or glasses with side

shields.

Fuel Gauge

To determine the amount of charge left in the bat- tery, pull the trigger. The Fuel Gauge will light up for 2-3 seconds. To signal the end of charge, 1 light on the fuel gauge will flash for 2-3 seconds.

Installing Bits and Sockets

Always remove the battery before inserting or removing accessories. Select the proper style and size accessories for the job.

1.To install the accessory, pull out the collar and insert the accessory. Release the collar.

2.To remove the accessory, pull out the collar and remove the accessory.

Setting the Mode

Tightening

The mode selector collar can be

 

set to 60 in. lbs, 80 in. lbs, or Drill.

60

When properly adjusted, the clutch

 

will slip at the set torque to prevent

 

over-tightening and possibly damag-

Tightening

ing the bands.

 

To tighten bands, turn the mode

80

selector collar so the arrow lines up

with either 60 or 80, as indicated by

 

the band manufacterer.

 

3

 

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Contents Operators Manual Work Area Safety General Power Tool Safety WarningsSymbology Electrical SafetyLimited Warranty Mexico Central America and Caribbean MaintenanceAccessories Limited Warranty Usaand CanadaSécurité Individuelle Sécurité DU Lieu DE TravailSécurité Électrique Utilisation ET Entretien DE L’OUTIL ÉlectriqueCapacités Montage DE LoutilManiement Ré-étalonnageSeguridad Eléctrica AccesoiresSeguridad EN EL Área DE Trabajo Seguridad PersonalReglas Especificas DE Seguridad USO Y Cuidado DE LAS Herramientas CON BateríaMantenimiento Descripcion FuncionalGarantía Limitada E.U.A. Y Canadá AccesoriosApplicaciones 800.729.3878 West Lisbon Road Brookfield, Wisconsin, U.S.A