Wagner SprayTech 3000, 3500 operation manual Always ground all of these components

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Safety Warnings

GROUNDING

Ground the sprayer and other components in the system to reduce the risk of static sparking, fire or explosion which can result in serious bodily injury and property damage.

Always ground all of these components:

Fluid Hose: use only grounded hoses.

Spray gun or dispensing valve: grounding is obtained through connection to a properly grounded fluid hose and pump.

Object being sprayed: according to your local code.

All solvent pails used when flushing should only be metal pails which are conductive.

Once each week, check electrical resistance of hose (when using multiple hose assemblies, check overall resistance of un-pressurized hose must not exceed 29 megohms (max) for any coupled length or combination of hose lengths. If hose exceeds these limits, replace it immediately.

Never exceed 300 Ft. (150 m.) overall combined hose length to assure electrical continuity.

AVOID COMPONENT RUPTURE

This sprayer operates at 2500 psi (170 bar). Always be sure that all components and accessories have a maximum working pressure of at least 3000 psi to avoid rupture which can result in serious bodily injury including injection and property damage.

NEVER leave a pressurized sprayer unattended to avoid accidental operation of it which could result in serious bodily injury.

ALWAYS follow the PRESSURE RELIEF PROCEDURE whenever you stop spraying and before adjusting, removing or repairing any part of the sprayer.

NEVER alter or modify any part of the equipment to avoid possible component rupture which could result in serious bodily injury and property damage.

NEVER use weak, damaged or non-conductive paint hoses. Do not allow kinking or crushing of hoses or allow it to vibrate against rough, sharp or hot surfaces. Before each use, check hoses for damage and wear and ensure all fluid connections are secure.

REPLACE any damaged hose. NEVER use tape or any device to mend the hose.

NEVER attempt to stop any leakage in the line or fittings with your hand or any part of the body. Turn off the unit and release pressure by following PRESSURE RELIEF PROCEDURE on page 10.

ALWAYS use approved high pressure fittings and replacement parts.

ALWAYS ensure fire extinquishing equipment is readily available and properly maintained.

Do not use halogenated solvents in this system. The prime valve, 2 gun manifold and most airless guns have aluminum parts and may explode. Cleaning agents, coatings, paints or adhesives may contain halogenated hydrocarbon solvents. DON'T TAKE CHANCES! Consult your material suppliers to be sure. Some of the most common of these solvents are: Carbontetrachloride, Chlorobenzene, Dichloroethane, Dichloroethyl Ether, Ethylbromide, Ethylchloride, Tethrachloethane. Alternate valves and guns are available

if you need to use these solvents.

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Contents SERVICE/OPERATION Manual Table of Contents Introduction IntroductionSafety Warnings Toxic Fluid HazardMedical Treatment Always ground all of these components Flushing Before Performing Adjustments or Repairs When Testing for SparkHow to Flush Lock Trigger to Remove Spray TIP Control ValveFlushing Remove the snap-on cover plate over the piston Grounding Setting Up to Stripe or SprayConnect the hose and gun Flush the sprayerPressure Relief Procedure Daily MaintenanceStarting Up Handle the Spray System AS YOU Would a Loaded FirearmStriping Operation Choose handle locationStriping Tip Guide Striping TIPOrifice Size Inches Spray GUN Spray TIP AssemblySpray Gun Operation Major Components of Spray GUN Reversible REV-TIPSpray Gun Troubleshooting Defects CauseTest the Pattern Correction Field Troubleshooting Problem Cause SolutionServicing the Fluid Pump Fluid Pump DisconnectServicing the Suction Assembly Servicing the Piston Rod Outlet ValvePacking Replacement Procedures Replacement InstructionsPacking Replacement Procedures Inspection & Replacement of Control Valve, Ball & Seat Gear Box Assembly Part No Part Number DescriptionSpray Gun Assembly Part No Gun Mount Assembly Part NoBypass Valve Assembly Part No Part Number Description QtySuction Assembly Part No Frame Assembly Part No Quick F Accessoriesairlessco