Lincoln 60 manual Pilot Arc Discussion, Procedure Recommendations, General, Thin Gauge Sheet Metal

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-The fan should start.

-If the “Safety” LED is glowing, push the “Safety Reset” button. If there is no problem, the LED will go off. If there is a problem, refer to Step F and the Troubleshooting Guide.

D. Set the Purge/Run switch to Purge.

-The air should start.

-The “Air Pressure” LED should be lit.

-Adjust the air regulator for 60 psi (413 kPa), minimum while air is flowing.

E. Set the Purge/Run switch to Run.

-The air will continue to run for 20 seconds of postflow. If the trigger is activated within this time period, the pilot arc will immediately start.

F. When ready to cut, place the work lead on the piece to be cut, place the torch near the work, make certain all safety precautions have been taken and pull the trigger.

-The air will flow for a preflow time of 2 seconds and the pilot arc will start. (This is true unless the machine is in postflow, then the preflow time is skipped.)

-The “Output ON” LED will light.

-The pilot arc will run for 2.5 seconds and shut off unless it is brought in contact with the work and the arc is transferred.

-When the arc is transferred, cutting begins. Finish the cut to be made and release the trigger.

G. When the trigger is released, the arc will stop.

-The air will continue to run for 20 seconds of postflow. If the trigger is activated within this time period, the pilot arc will immediately restart.

After the problem is found, reset the machine by pressing the “Safety Reset” button. (It is possible for electrical noise to trip the safety cir- cuit on rare occasions. This should not be a regular occurrence.)

If the machine does not reset or continues to trip, consult the Troubleshooting Section.

Pilot Arc Discussion:

The PRO-CUT has a smooth, continuous pilot arc. The pilot arc is only a means of transferring the arc to the workpiece for cutting. Repeated pilot arc starts, in rapid succession, is not recommended as these starts will generally reduce consumable life. Occasionally, the pilot arc may sputter or start intermittently. This is aggravated when the consumables are worn or the air pressure is too high. Always keep in mind that the pilot arc is designed to transfer the arc to the work- piece and not for numerous starts without cutting.

Procedure Recommendations

When properly used, plasma arc cutting or gouging is a very economical process.. Improper use will result in a very high operating cost.

General

Follow safety precautions as printed inside the operating manual and on the machine.

Use the drag cup when hand cutting at medium or high output.

Use the proper cutting or gouging procedures referred to in procedures guideline.

Use the shield cup with mechanized torches or when hand cutting at low output.

H. If the “Safety” LED lights at any time, check the following:

WARNING

ELECTRIC SHOCK CAN KILL.

Turn off machine at the disconnect switch on the front of the machine before tightening, cleaning or replacing

consumables.

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Check the assembly of the torch consumables. If they are not properly in place then the machine will not start.

Thin Gauge Sheet Metal:

Output set below mid-range.

The torch should be dragged on the metal sur- face, touching the nozzle lightly to the surface after piercing a hole. Current control should be set in the yellow range only.

The S24114 Drag Cup should not be used at very low outputs. It may cause erratic arc action.

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Contents OPERATOR’S Manual Electric Shock can kill Cylinder may explode if damaged Précautions DE Sûreté Sûreté Pour Soudage a L’ArcTable of Contents Please Examine Carton and Equipment For Damage Immediately Specifications Preheat Temperature for Plasma Cutting Product DescriptionUser Responsibility Location High Frequency Interference ProtectionInput Connections Electric Shock can killOutput Connections Torch ConnectionSequence of events High Frequency Shock can Cause Injury or FallProcedure Recommendations Pilot Arc DiscussionGeneral Thin Gauge Sheet MetalExpanded Metal Thick Sections of MetalGouging All Cases Suggestions for Extra Utility from the PRO-CUT SystemRoutine Maintenance Electrical Shock can KillSymptom Check Power Before Adjusting the HighFrequency Circuit Symptom Check Symptom Check PRO-CUT 60 Status Lights Operating Modes Status Lights Condition SuggestionsSafety Procedure for Replacing PC Boards Electric Shock can Kill Wiring Diagram PRO-CUT 60 Single Phase Dual Voltage Cutting Torch Connection Diagram For Magnum PCT PRO-CUT 60 Power SourcePage Ship Manuals to Total How To Read Shop Drawings New Lessons in Arc WeldingNeed Welding Training? Basic CoursePrecaucion Warnung

60 specifications

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