Xantrex Technology TC2024, TC2012, TC1524, TC1512, TC5024, TC6012, TC4012, TC5012 Date and Revision

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About Xantrex

Xantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products ranging from small mobile units to utility-scale systems for wind, solar, batteries, fuel cells, microturbines, and backup power applications in both grid- connected and stand-alone systems. Xantrex products include inverters, battery chargers, programmable power supplies, and variable speed drives that convert, supply, control, clean, and distribute electrical power.

Trademarks

Truecharge™ 2 Series Battery Charger is a trademark of Xantrex International. Xantrex is a registered trademark of Xantrex International.

Other trademarks, registered trademarks, and product names are the property of their respective owners and are used herein for identification purposes only.

Notice of Copyright

Truecharge™ 2 Series Battery Charger Installation Guide © September 2008 Xantrex International. No part of this document may be reproduced in any form or disclosed to third parties without the express written consent of:

Xantrex International

Suite #3, Stafford House, The Garrison, St. Michael, Barbados

Xantrex International reserves the right to revise this document and to periodically make changes to the content hereof without obligation or organization of such revisions or changes unless required to do so by prior arrangement.

Exclusion for Documentation

UNLESS SPECIFICALLY AGREED TO IN WRITING, XANTREX TECHNOLOGY INC. (“XANTREX™”)

(A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION.

(B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USERS RISK; AND

(C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED XANTREX CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT WWW.XANTREX.COM.

Date and Revision

Document Part Number

September 2008 Rev B

975-0402-01-01

Product Numbers

804-1210, 804-1215, 804-1220, 804-1230, 804-1240, 804-1250, 804-1260, 804-2415, 804-2420, 804-2430, 804-2450

Contact Information

Telephone:

1 800 670 0707 (toll free North America)

 

1 408 987 6030 (direct)

 

+34 93 470 5330 (Europe)

Fax:

1 800 994 7828 (toll free North America)

 

+34 93 473 6093 (Europe)

Email:

customerservice@xantrex.com

Web:

www.xantrex.com

This guide for use by qualified installers only

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Contents Series Battery Charger Page Truecharge Series Battery Chargers Date and Revision Scope PurposeAudience Organization Conventions UsedRelated Information Vi This guide for use by qualified installers only Important Safety Instructions Safety Personal Precautions When Working With Batteries Preparing to Charge Battery Charger Location FCC Information to the User Contents Specifications Truecharge 2 Battery Charger 1IntroductionStandard and Protection Features Standard and Protection Features 1Truecharge 2 Battery Charger Truecharge 2 Battery Charger Rear Panel DescriptionRear Panel This guide for use by qualified installers only 2Installation Preparing for Installation 1Typical Truecharge 2 Battery Charger System Installation Tools and Materials You need the following materialsLocation Condition RequirementThis guide for use by qualified installers only 2Truecharge 2 Battery Charger Mounting Orientations Wiring Requirements DC WiringDC Wiring Examples for 24 V chargers a Over-current protection disconnectAC Wiring This guide for use by qualified installers only Battery Bank Size Requirements 4Minimum Battery Bank SizeInstalling the Truecharge 2 Battery Charger Installation SequenceMounting the Truecharge 2 Battery Charger To mount the Truecharge 2 Battery ChargerConnecting the DC Chassis Ground Earth To connect the DC chassis ground earthInstalling DC Wiring To charger For one battery or bank For more than one battery or bankThis guide for use by qualified installers only Installing AC Wiring Conductor Charger Pigtail AC Supply Wire Color Code Repeat Step c for the other end of the butt-splice This guide for use by qualified installers only Powering Up Installing the Optional Battery Temperature Sensor BTS Installing Optional AccessoriesTo install a BTS Mounting the Optional Remote Panel To mount the remote panelConfiguring the Charger Mode Configuring the Truecharge 2 Battery ChargerTo configure the charger mode 5Remote Panel Configuring the Battery Bank Type To configure the battery bank typeConfiguring the Maximum Output Current Percentage Installing Batteries To replace an old batteryThis guide for use by qualified installers only ASpecifications Physical Specifications Electrical Specifications AC Input SpecificationsDC Output Specifications Environmental Specifications Environmental SpecificationsProtection Features Approvals EMCThis guide for use by qualified installers only Page Xantrex Technology Inc

TC5012, TC1524, 40A12V, 20A24V, TC1012 specifications

Xantrex Technology, a renowned name in the power electronics industry, has developed a range of products designed to meet diverse power needs. Among these products are the TC5024, TC6012, TC3012, and variations of 10A12V and 20A12V models. Each of these models is meticulously crafted, focusing on performance, versatility, and efficiency.

The TC5024 is a robust 24V battery charger that stands out for its advanced technology and high output current capacity. It boasts a charging rate of up to 50A, making it suitable for larger battery systems and applications. The charger employs a multi-stage charging process, which helps to optimize battery health and longevity. With features such as reverse polarity protection and over-temperature shutdown, the TC5024 ensures safe and reliable operation, even in demanding environments.

For those requiring a reliable 12V solution, Xantrex offers the TC6012 and TC3012 models. The TC6012 provides a maximum charging output of 60A, ideal for larger setups or situations where multiple batteries need to be charged simultaneously. This model is engineered with an emphasis on user-friendliness, featuring an intuitive interface and straightforward installation processes.

On the other hand, the TC3012 is designed for smaller applications, with a 30A charging output. Despite its smaller size, it does not compromise on performance. It includes protection features like short-circuit protection and automatic voltage regulation, making it a reliable choice for users with less demanding power requirements.

The 10A12V and 20A12V models cater to specific needs, focusing on efficiency and compact design. These chargers are designed for ease of use, with features that simplify installation and operation. The 10A12V model is particularly favored for smaller battery systems, providing efficient charging without the need for complex configurations, while the 20A12V model strikes a balance between capacity and size, making it a versatile addition to various setups.

Collectively, Xantrex's TC series represents cutting-edge technology in the power management field. Each unit is built with durability and efficiency in mind, employing intelligent charging algorithms that adapt to different battery types. This ensures optimal charging while prolonging battery life. With a solid reputation for quality and reliability, Xantrex continues to be a leader in providing innovative solutions for power needs across a range of applications, from recreational vehicles to marine and commercial uses. Whether you require powerful, high-capacity chargers or more compact, efficient options, Xantrex offers a comprehensive portfolio to suit every requirement.