Xantrex Technology 50A24V, TC2012, TC1524, TC1512, TC5024 DC Wiring Examples for 24 V chargers a

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Preparing for Installation

Table 2-2

DC Wiring Examples for 24 V chargersa

 

Wire Length

 

Wire Size (AWG and mm2)

 

 

 

(max length one way)

 

 

 

 

 

 

 

 

 

 

feet

meters

TC1524

TC2024

TC3024

TC5024

 

 

 

 

 

 

5

1.5

No. 14

No. 10

No. 10

No. 6

 

 

2 mm2

5.3 mm2

5.3 mm2

13.3 mm2

7.5

2.25

No. 14

No. 10

No. 10

No. 6

 

 

2 mm2

5.3 mm2

5.3 mm2

13.3 mm2

20

6

No. 10

No. 8

No. 6

No. 4

 

 

5.3 mm2

8.4 mm2

13.3 mm2

21.2 mm2

a.Values based on American Boating and Yachting Council E-11 2008 Table VI-A and Table IX.

Over-current protection disconnect

Electrical codes require the DC circuit from each battery to the charger to be equipped with a disconnect and an over- current protection device, usually within 7 inches (17.8 cm) of each battery1. The devices are usually DC-rated circuit breakers, fused disconnects, or a separate fuse and disconnect for each circuit. These devices must be rated for DC voltage and current and be rated to withstand the short circuit current available from the connected battery bank. Do not substitute devices rated only for AC voltage; they may not operate properly.

The current rating of the DC fuses must be correctly matched to the size of the DC wiring used, in accordance with the applicable codes. This helps to protect the installation against fire in case of any overcurrent or short circuit fault.

1.Per American Boating and Yachting Council E-11.

975-0402-01-01

2–9

This guide for use by qualified installers only

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Contents Series Battery Charger Page Truecharge Series Battery Chargers Date and Revision Purpose ScopeAudience Conventions Used OrganizationRelated Information Vi This guide for use by qualified installers only Important Safety Instructions Safety Personal Precautions When Working With Batteries Preparing to Charge Battery Charger Location FCC Information to the User Contents Specifications 1Introduction Truecharge 2 Battery ChargerStandard and Protection Features Standard and Protection Features 1Truecharge 2 Battery Charger Truecharge 2 Battery Charger Description Rear PanelRear Panel This guide for use by qualified installers only 2Installation Preparing for Installation 1Typical Truecharge 2 Battery Charger System Installation You need the following materials Tools and MaterialsCondition Requirement LocationThis guide for use by qualified installers only 2Truecharge 2 Battery Charger Mounting Orientations DC Wiring Wiring RequirementsOver-current protection disconnect DC Wiring Examples for 24 V chargers aAC Wiring This guide for use by qualified installers only 4Minimum Battery Bank Size Battery Bank Size RequirementsInstallation Sequence Installing the Truecharge 2 Battery ChargerTo mount the Truecharge 2 Battery Charger Mounting the Truecharge 2 Battery ChargerTo connect the DC chassis ground earth Connecting the DC Chassis Ground EarthInstalling DC Wiring To charger For more than one battery or bank For one battery or bankThis guide for use by qualified installers only Installing AC Wiring Conductor Charger Pigtail AC Supply Wire Color Code Repeat Step c for the other end of the butt-splice This guide for use by qualified installers only Powering Up Installing Optional Accessories Installing the Optional Battery Temperature Sensor BTSTo install a BTS To mount the remote panel Mounting the Optional Remote PanelConfiguring the Truecharge 2 Battery Charger Configuring the Charger ModeTo configure the charger mode 5Remote Panel To configure the battery bank type Configuring the Battery Bank TypeConfiguring the Maximum Output Current Percentage To replace an old battery Installing BatteriesThis guide for use by qualified installers only ASpecifications Physical Specifications AC Input Specifications Electrical SpecificationsDC Output Specifications Environmental Specifications Environmental SpecificationsProtection Features EMC ApprovalsThis guide for use by qualified installers only Page Xantrex Technology Inc

TC5012, TC1524, 40A12V, 20A24V, TC1012 specifications

Xantrex Technology, a renowned name in the power electronics industry, has developed a range of products designed to meet diverse power needs. Among these products are the TC5024, TC6012, TC3012, and variations of 10A12V and 20A12V models. Each of these models is meticulously crafted, focusing on performance, versatility, and efficiency.

The TC5024 is a robust 24V battery charger that stands out for its advanced technology and high output current capacity. It boasts a charging rate of up to 50A, making it suitable for larger battery systems and applications. The charger employs a multi-stage charging process, which helps to optimize battery health and longevity. With features such as reverse polarity protection and over-temperature shutdown, the TC5024 ensures safe and reliable operation, even in demanding environments.

For those requiring a reliable 12V solution, Xantrex offers the TC6012 and TC3012 models. The TC6012 provides a maximum charging output of 60A, ideal for larger setups or situations where multiple batteries need to be charged simultaneously. This model is engineered with an emphasis on user-friendliness, featuring an intuitive interface and straightforward installation processes.

On the other hand, the TC3012 is designed for smaller applications, with a 30A charging output. Despite its smaller size, it does not compromise on performance. It includes protection features like short-circuit protection and automatic voltage regulation, making it a reliable choice for users with less demanding power requirements.

The 10A12V and 20A12V models cater to specific needs, focusing on efficiency and compact design. These chargers are designed for ease of use, with features that simplify installation and operation. The 10A12V model is particularly favored for smaller battery systems, providing efficient charging without the need for complex configurations, while the 20A12V model strikes a balance between capacity and size, making it a versatile addition to various setups.

Collectively, Xantrex's TC series represents cutting-edge technology in the power management field. Each unit is built with durability and efficiency in mind, employing intelligent charging algorithms that adapt to different battery types. This ensures optimal charging while prolonging battery life. With a solid reputation for quality and reliability, Xantrex continues to be a leader in providing innovative solutions for power needs across a range of applications, from recreational vehicles to marine and commercial uses. Whether you require powerful, high-capacity chargers or more compact, efficient options, Xantrex offers a comprehensive portfolio to suit every requirement.