Powermatic DS20 operating instructions Replacement Parts

Page 14

Trouble

Machine vibrates excessively.

Sanding marks on workpiece.

Sanding grains quickly rub off paper.

Sanding paper becomes glazed.

Burn marks on workpiece.

Sanding paper burns, or clogs quickly.

Workpiece pulled from hand.

Sanded edge is not square.

Probable Cause

Remedy

 

 

 

 

Sander base not level with

Shim if necessary.

floor.

 

 

 

Not secured to the floor.

Use lag screws through holes in base to secure

 

machine to the floor.

 

 

Improper motor mounting.

Check and adjust mounting.

 

 

Sanding paper too coarse

Use proper grit. Coarser grits for stock removal,

for required finish.

and finer grits for finish work.

 

 

Workpiece sanded across

When surface sanding, use fine sanding disc

grain.

paper then finish by hand, working in direction of

 

grain.

 

 

Sanding paper has lost its

Do not store sanding paper in extremely dry or

original properties.

high-temperature areas. Do not fold sanding disc

 

papers, store them flat.

 

 

Sanding painted surface.

Use open-end grain/flint sanding paper.

 

 

Wood is wet or gummy.

No cure. Use different stock.

 

 

Wrong sanding paper

Use coarser grit for stock removal.

surface.

 

 

 

Feed pressure too great.

Do not force workpiece into disc. Use just enough

 

pressure, and let the sanding disc do the work.

 

 

Too much pressure,

Adjust for slight sanding action and make several

sanding disc biting too

passes.

deeply into workpiece.

 

 

 

No support for workpiece.

Use miter gauge. Keep workpiece firmly down

 

against table.

 

 

Result of freehand sanding.

Keep workpiece flat on table at all times when a

 

square edge is desired. Use miter gauge to ensure

 

workpiece is square with sanding disc.

 

 

Table scale inaccurate.

Check table alignment to disc with a machinist’s

 

square. It should be 90 degrees. Adjust pointer

 

and table angle if necessary.

 

 

Replacement Parts

Replacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848, Monday through Friday (see our website for business hours, www.powermatic.com). Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.

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Contents Inch Disc Sander Warranty and Service More InformationTable of Contents Page Page Introduction Specifications UnpackingAttaching Sanding Paper InstallationMounting the Brake Assembly Grounding Instructions Dust CollectionOn-Off Switch Padlock Extension CordsReplacing Abrasive Disc AdjustmentsTable Movement Operation Miter GaugeBrake MaintenanceForward-Reverse Troubleshooting TroubleReplacement Parts Parts List DS20 Disc Sander Index No Description Size Qty6295615 Phillip Head Screw Exploded View DS20 Disc Sander Parts List Brake Assembly Electrical Connections