Multiquip GA-6RZR2 General Inspection, Check Oil Level, Changing Oil, Air Cleaner, Service Daily

Page 17

General Inspection

At least daily or prior to each use, the generating set should be cleaned and inspected for deficiencies. Check for loose, missing or damaged nuts, bolts or other fasteners. Also check for fuel or oil leaks.

Engine Side (Refer to the Engine Instruction Manual)

Check Oil Level

Check the crankcase oil level prior to each use, or when the fuel tank is filled. Make sure the generating set is level. The oil level must be between the two notches on the dipstick.

Changing Oil

Change oil after the first 20 hours of operation. Drain and refill the engine crankcase every 50 operating hours or once a week thereafter.Drain crankcase oil into a suitable container while engine is still warm. Replace the drain plug tightly. Add oil through the filler hole.

Air Cleaner

Every 50 hours: Remove air cleaner element (std. or heavy duty types), and wash in kerosene or liquid detergent and hot water. Wrap foam element in a cloth and squeeze dry. Wipe heavy duty paper element dry with toweling. Saturate element with kerosene; squeeze excess from foam element. Wipe excess from heavy duty paper element.

GA-6RZR2— MAINTENANCE

Service Daily

If engine is operating in very dusty and dry grass conditions. A clogged air cleaner will result in high fuel consumption, loss of power and excessive carbon buildup in the combustion chamber.

Cleaning the Fuel Strainer

Clean the fuel strainer if it contains dust or water. Remove dust or water in the strainer cap and wash it in gasoline. Securely fasten the fuel strainer cap so that fuel will not leak. Check the fuel strainer every 200 hours of operation or once a month.

Spark Plug

Remove carbon build-up on the spark plug (Figure 4) with a wire brush. Set the spark plug gap to 0.6—0.7mm (0.024- 0.028 inch).Tighten with a spark plug socket wrench. Clean the spark plug every 50 operating hours or once a week.

Figure 4. Spark Plug Gap

GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #5 (09/16/05) — PAGE 17

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Contents Multiquip Page Heres HOW to GET Help Table of Contents UPS Ground Service at no charge for freight Parts Ordering ProceduresEmergencies Maintenance SafetyRules for Safe Operation Machine Safety Decals Operation and Safety DecalsRobin EH-34YD Effects of Altitude and HeatGenerator GA-6RZR2- General InformationControl Box EngineControls and Indicators GA-6RZR2 Controls and IndicatorsIndoor Installation Outdoor InstallationGeneral Inspection Prior to Operation GA-6RZR2- PRE-SETUPCircuit Breaker GroundFuel Lubrication OilGA-6RZR2- Instrumentation Watts = Voltage x Amperage Single Phase LoadStarting Before StartingWarm up OperationService Daily Air CleanerCleaning the Fuel Strainer General InspectionGenerator Storage GA-6RZR2- Preparation for Long -TERM StorageGenerator Engine GA-6RZR2-WIRING DiagramGA-6RZR2-TROUBLESHOOTING Engine GA-6RZR2-TROUBLESHOOTING Engine GA-6RZR2-TROUBLESHOOTING Generator Voltage Output Items Found In the Items Number Column GA-6RZR2- Explanation of Code in Remarks ColumnTo 5 Units To 10 Units GA-6RZR2- Suggested Spare PartsGA-6RZR2- Generator Assy SET BOLT, Rotor Field CoilSET WASHER, Bearing Spring WasherGA-6RZR2- Control BOX Assy Rubber Cushion Control BOXCollar Machine ScrewGA-6RZR2- Pipe Frame Assy Bracket Pipe FrameBase Rubber SuspensionGA-6RZR2 Name Plate and Decals Decal Fuel Cock Decal GroundDecal MQ GA-6RZR2 Decal CautionRobin EH-34 Engine Crankcase Assy Dowel PIN Over SizeStud PlugRobin EH-34 Engine Crankshaft & Piston Assy Crankshaft CP Connecting ROD BoltNUT WasherRobin EH-34 Engine Intake Exhaust Assy Tappet Adjusting ScrewValve Spring Spring RetainerRobin EH-34 Engine Governor Assy Governor Shaft Governor Lever CPGovernor ROD CP ROD SpringRobin EH-34 Engine Cooling & Recoil Starter Assy LABEL, Warning LABEL, Trade MarkFlange Belt Cylinder Baffle UNRobin EH-34 Engine Carburetor Assy Hose Clamp Adjust ScrewBanjo Throttle ValveRobin EH-34 Engine Electric Coil ASSY. and Spark Plug Flywheel CP Wire 3 CPIgnition Coil CP Charge Coil CPRobin EH-34 Engine OIL Level Sensor & Solenoid Assy Robin EH-34 Engine OIL Level Sensor & Solenoid Assy Wire 18 CPClamp CP Solenoid AssyTerms and Conditions of Sale Parts Page Denyo Manufacturing CO., Japan Multiquip INC