Multiquip operation manual GA-6RZR2-TROUBLESHOOTING Engine

Page 20

GA-6RZR2—TROUBLESHOOTING (ENGINE)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, please take a remedial action following the

diagnosis based on the Engine Troubleshooting (Table 4) information shown below and on the proceeding page. If the problem cannot be remedied, please leave the unit just as it is and consult our company's business office or service plant.

TABLE 4. ENGINE TROUBLESHOOTING

SYMPTOM

POSSIBLE PROBLEM

SOLUTION

 

 

 

 

Inspect carburetor to see if fuel

Check fuel line

 

is reaching it?

 

 

 

 

 

No Fuel?

Add Fuel

 

 

 

 

Water in fuel tank?

Flush or replace fuel tank.

 

 

 

 

Fuel filter clogged?

Replace fuel filter

 

 

 

 

Stuck carburetor?

Check float mechanism.

Poor starting

 

 

Spark plug is red?

Spark plug is fouled. Check tranistor ignition unit.

 

 

 

 

Spark plug is blue-white?

Insufficient compression, injected air leaking. Carburetor jets are

 

clogged (overflow).

 

 

 

 

 

 

No spark present at tip of spark

Tranistor ignition unit broken, high voltage cord cracked or broken.

 

plug?

Start/Stop switch broken. Replace spark plug if fouled.

 

 

 

 

No oil?

Add oil as required.

 

 

 

 

Oil pressure alarm lamp blinks

Check Automatic shutdown circuit "oil sensor".

 

upon starting?

 

 

 

 

 

 

Engine will not turn over?

Replace cylinder and piston and if necessary axel joint.

 

 

 

 

Cylinder head connecting bolts

Tighten cylinder head connecting bolts.

 

loose?

 

 

 

 

 

Insufficient power output "no

Cylinder head gasket damaged?

Replace cylinder head gasket.

compression"

 

 

Malfunction of valve seat?

Re-seat valves.

 

 

 

 

 

Spark plug is loose?

Replace spark plug.

 

 

 

 

Worn piston rings?

Replace piston rings.

 

 

 

 

Malfunction in air-cleaner system,

Clean or replace air filter.

 

air filter clogged?

 

 

 

 

 

 

Air leaking in from interface

Tighten bolts between carburetor and cylinder head. Replace

Insufficient power output

between carburetor and cylinder

cylinder head gasket.

"compression"

head?

 

 

 

 

 

 

Clean or replace fuel filter.

 

Malfunction in fuel system?

Clean or replace carburetor.

 

 

Check carburetor float.

 

 

 

PAGE 20 — GA-6RZR2 A.C. GENERATOR — PARTS & OPERATION MANUAL — REV. #5 (09/16/05)

Image 20
Contents Multiquip Page Heres HOW to GET Help Table of Contents Parts Ordering Procedures UPS Ground Service at no charge for freightEmergencies Maintenance SafetyRules for Safe Operation Operation and Safety Decals Machine Safety DecalsEffects of Altitude and Heat Robin EH-34YDGA-6RZR2- General Information GeneratorControl Box EngineGA-6RZR2 Controls and Indicators Controls and IndicatorsOutdoor Installation Indoor InstallationGA-6RZR2- PRE-SETUP General Inspection Prior to OperationCircuit Breaker GroundLubrication Oil FuelGA-6RZR2- Instrumentation Single Phase Load Watts = Voltage x AmperageBefore Starting StartingWarm up OperationAir Cleaner Service DailyCleaning the Fuel Strainer General InspectionGA-6RZR2- Preparation for Long -TERM Storage Generator StorageGA-6RZR2-WIRING Diagram Generator EngineGA-6RZR2-TROUBLESHOOTING Engine GA-6RZR2-TROUBLESHOOTING Engine GA-6RZR2-TROUBLESHOOTING Generator Voltage Output GA-6RZR2- Explanation of Code in Remarks Column Items Found In the Items Number ColumnGA-6RZR2- Suggested Spare Parts To 5 Units To 10 UnitsGA-6RZR2- Generator Assy Field Coil SET BOLT, RotorSET WASHER, Bearing Spring WasherGA-6RZR2- Control BOX Assy Control BOX Rubber CushionCollar Machine ScrewGA-6RZR2- Pipe Frame Assy Pipe Frame BracketBase Rubber SuspensionGA-6RZR2 Name Plate and Decals Decal Ground Decal Fuel CockDecal MQ GA-6RZR2 Decal CautionRobin EH-34 Engine Crankcase Assy Over Size Dowel PINStud PlugRobin EH-34 Engine Crankshaft & Piston Assy Connecting ROD Bolt Crankshaft CPNUT WasherRobin EH-34 Engine Intake Exhaust Assy Adjusting Screw TappetValve Spring Spring RetainerRobin EH-34 Engine Governor Assy Governor Lever CP Governor ShaftGovernor ROD CP ROD SpringRobin EH-34 Engine Cooling & Recoil Starter Assy LABEL, Trade Mark LABEL, WarningFlange Belt Cylinder Baffle UNRobin EH-34 Engine Carburetor Assy Adjust Screw Hose ClampBanjo Throttle ValveRobin EH-34 Engine Electric Coil ASSY. and Spark Plug Wire 3 CP Flywheel CPIgnition Coil CP Charge Coil CPRobin EH-34 Engine OIL Level Sensor & Solenoid Assy Wire 18 CP Robin EH-34 Engine OIL Level Sensor & Solenoid AssyClamp CP Solenoid AssyTerms and Conditions of Sale Parts Page Denyo Manufacturing CO., Japan Multiquip INC