LG Electronics 553cc, 453cc instruction manual Section, Description

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SECTION 1

DESCRIPTION

1.1 GENERAL

This manual has been prepared for use by an experi- enced operator. It provides information to familiarize the operator with the design, installation and operation of the 482cc and 582cc model power sources. DO NOT attempt to install or operate this equipment until you have read and fully understood these instructions. The information presented here should be given careful consideration to ensure optimum performance of this equipment.

1.2 RECEIVING-HANDLING

Upon receipt, remove all packing material and carefully inspect for any damage that may have occurred during shipment. Any claims for loss or damage that may have occurred in transit must be filed by the purchaser with the carrier. A copy of the bill of lading and freight bill will be furnished by the carrier on request.

When requesting information concerning this equip- ment, it is essential that Item number, Serial number and Model number of the equipment be supplied.

1.3 DESCRIPTION

These power sources are designed for constant cur- rent Stick welding (SMAW), air carbon arc gouging (ACAG), and scratch start tig (GTAW). It can also be used for Mig spray arc (GMAW) and flux cored wire (FCAW) welding with an “off the arc”wire feeder. Table 1 -1 outlines the electrical and physical specifications of the available models.

1.3.1 POWER SOURCE

The power source is a constant current, Silicon Con- trolled Rectifier (SCR), three phase, star-connected transformer/rectifiertypedcunitwithsolidstatecontactor and control circuitry. It provides the volt-ampere char- acteristics desired for conventional Stick welding.

Table 1-1. Specifications for 453cc and 553cc

 

 

 

 

 

 

453cc

 

553cc

 

 

 

 

 

 

 

 

 

 

OPEN CIRCUIT VOLTAGE (Uo)

55 Vdc

57 Vdc

 

 

 

 

 

 

 

 

 

 

 

 

 

DUTY CYCLE

 

60.00%

100.00%

60.00%

 

100.00%

 

 

 

 

 

 

 

 

 

RATED

 

 

Current (12)

450 A

350 A

550 A

 

450 A

 

 

 

Voltage (U2)

 

 

 

 

 

OUTPUT

 

 

38 Vdc

34 Vdc

42 Vdc

 

38 Vdc

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Volts (U 1)

Current (11

Current (11

Current (11

 

Current (11)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

60 Hz

 

(208)230 Vac

70 A

58 A

86 A

 

74 A

 

 

 

 

 

 

 

 

 

 

 

RATED

 

3

 

 

460 Vac

35A

29 A

43 A

 

37 A

 

 

 

 

 

 

 

 

 

 

 

INPUT

 

Phase

 

 

575 Vac

28A

23 A

34 A

 

30 A

 

 

 

 

 

 

 

 

 

 

 

 

 

 

50 Hz

 

220/400

73/40 (42-39) A

61/33 (35-30) A

90/49 (52-47) A

 

77/43 (45--41) A

 

 

 

 

(380-415) Vac

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pow er Factor at Rated Output

83.00%

83.00%

 

 

 

 

 

 

 

 

Welding Range

 

20A/20V to 450A/38Vdc

20A/20V to 550A/42Vdc

 

 

 

 

 

 

 

 

Auxiliary Pow er

 

115 V ac @ 10 A, 60 Hz

115 V ac @ 10 A, 60 Hz

 

 

 

 

 

 

 

 

 

 

 

PHYSICAL SPECIFICATIONS

60 Hz.

50 Hz.

60 Hz.

 

50 Hz.

 

 

 

 

 

 

 

 

 

 

Height (w ithout lifting eyebolt)

25.0" (62.2 cm)

25.0" (62.2 cm)

 

 

 

 

 

 

 

 

 

 

Width

 

18.8" (48.3 cm)

18.8" (48.3 cm)

 

 

 

 

 

 

 

 

 

 

Depth

 

32.5" (81.9 cm)

32.5" (81.9 cm)

 

 

 

 

 

 

 

 

 

 

 

 

 

Net Weight

 

339lbs(154kg)

379lbs(172kg)

363 lbs (165 kg)

 

400 lbs (181 kg)

 

 

 

 

 

 

 

 

 

 

 

Shipping Weight

 

349 lbs (158 kg)

389 lbs (177 kg)

373 lbs (170 kg)

 

410 lbs (186 kg)

 

 

 

 

 

 

 

 

 

 

 

NOTE: The 453cc and 553cc may also operate from a 200 (208)- volt a.c. primary input using the 230 volt change over connections. However, when connected to this source (200-volt), the output is derated to 36 volts @ 400 amps (453cc) and to 38 volts @ 500 amps (553cc).

The 453cc and 553cc 50 Hz may operate from 380 vac or 415 vac primary input when using the 400 vac change over connection. When using this connection, the output voltage is derated from 38 v to 36 v (453cc) and 42 v to 38 v (553cc).

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Contents DC Welding Power Sources 15-591-A FebruaryUser Responsibility PrefaceTable of Contents Safety Precautions SP98-10 Précautions DE Sécurité Informations Complémentaires Relatives LA Sécurité Section DescriptionOptional Accessories SafetyInstallation RECEIVING, Unpacking and PlacementLocation Primary Input Electrical CONNEC- TionRear Panel Inside View Recommended Cable Strip LengthsControl Connections Refer to Figure Remote Control Optional Output Welding Connections SecondaryAuxiliary 115 V AC Receptacle Option 3 42V Circuit Breaker CB1Output Receptacle CKT. Breakers PowerSwitch Section Operation Over Temperature Indicator Temp Fault IndicatorVoltmeter and Ammeter Operation SET-UPInspection and Service MaintenanceCleaning Troubleshooting Testing and Replacing Bridge ASSEM- BLY ComponentsPCB Voltage Tests From ReadingCondition Action Replacement Parts Ordering453cc-553cc View 1 Front 453cc-553cc View 2 Top Panel 453cc-553cc View 3 Angled Front 453cc-553cc View 4 Rear 453cc-553cc View 5 Internal Rear View 453cc-553cc View 6 Internal Front View Section Replacement Parts 0558001568-A 453cc-553cc Schematic Diagram- 50/60 HZ453cc-553cc Wiring Diagram- Primary 3 PH 0558001569 453cc-553cc Wiring Diagram Secondary 50/60 HZ 0558001570-A Part or Code no QTY Description Symbol GND1 LUG Terminal 2-8 Wire 1/4 Stud J5 Plug Housing 15 POSConnector 20 AWG 3 PIN Connector 20 AWC 7 PINPlug Housing 2 POS Seal Wire 2 POSHinge Access Panel Access Gray15-591-A

453cc, 553cc specifications

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Overall, the LG Electronics 553cc and 453cc air conditioning units represent the pinnacle of comfort, technology, and efficiency in modern cooling solutions, catering to diverse needs while ensuring an eco-friendly approach. Choosing either model means investing in a quality product that enhances indoor living spaces with minimal environmental impact.