cutout trips for three consecutive cycles, then unit operation is locked out for 4 hours and the appropriate fault code is displayed.
No 230V at Compressor
If the compressor voltage is not sensed when the compressor should be starting, the appropriate contactor may be stuck open or there is a wiring error. The control will flash the appropriate fault code. Check the contactor and control box wiring.
Troubleshooting units for proper switching between low & high stages
Check the suction pressures at the service valves. Suction pressure should be reduced by 3-10% when switching from low to high capacity.
NOTE: The liquid pressures are very similar between low and high stage operation so liquid pressure should not be used for troubleshooting.
Compressor current should increase 20-45% when switching from low to high stage. The compressor solenoid, when energized in high stage, should measure 24vac. When the compressor is operating in low stage the 24v DC compressor solenoid coil is de-energized. When the compressor is operating in high stage, the 24v DC solenoid coil is energized. The solenoid plug harness that is connected to the compressor has an internal rectifier that converts the 24v DC signal to 24v AC.
NOTE: DO NOT INSTALL A PLUG WITHOUT AN
INTERNAL RECTIFIER.
Unloader Test Procedure
The unloader is the compressor internal mechanism, controlled by the DC solenoid, that modulates between high and low stage. If it is suspected that the unloader is not working, the following methods may be used to verify operation.
1.Operate the system and measure compressor amperage. Cycle the unloader on and off at 30 second plus intervals at the UI (from low to high stage and back to low stage). Wait 5 seconds after staging to high before taking a reading. The compressor amperage should go up or down at least 20 per- cent.
2.If step one does not give the expected results, remove the solenoid plug from the compressor and, with the unit run- ning and the UI (or Thermostat) calling for high stage, test the voltage output at the plug with a DC voltmeter. The reading should be 24 volts DC.
3.If the correct DC voltage is at the control circuit molded plug, measure the compressor unloader coil resistance. The resistance should be 32 to 60 ohms depending on com- pressor temperature. If the coil resistance is infinite, much lower than 32 ohms, or is grounded, the compressor must be replaced.
MAJOR COMPONENTS
2-Stage Control
The 2-stage control board controls the following functions:
—Compressor high and low stage operation
—Outdoor fan motor operation
—Low ambient cooling
—Compressor external protection
—Pressure switch monitoring
—Time delays
Field Connections
On models with non-communicating (non-Evolution) system, the 2-stage control receives 24vac low-voltage control system inputs through the R, C, Y1, and Y2 connections located at the bottom of the control board (see Fig. 6). The OD units can be controlled using a standard 2-stage thermostat or Evolution User Interface.
2-Stage Compressor
The 2-stage compressor contains motor windings that provide 2-pole (3500 RPM) operation. Refer to Table 4 for correct winding resistance.
Compressor Internal Relief
The compressor is protected by an internal pressure relief (IPR) which relieves discharge gas into compressor shell when differential between suction and discharge pressures exceeds 550 - 625 psi The compressor is also protected by an internal overload attached to motor windings.
Compressor Control Contactor
The contactor has a 24 volt coil. The electronic control board controls the operation of the appropriate contactor.
TEMPERATURE THERMISTORS
Thermistors are electronic devices which sense temperature. As the temperature increases, the resistance decreases. Thermistors are used to sense outdoor ambient (OAT) and coil temperature (OCT). Refer to Fig. 7 for resistance values versus temperature. If the outdoor ambient or coil thermistor should fail, the control will flash the appropriate fault code (see Table 6.)
IMPORTANT: Outdoor air thermistor and coil thermistor are factory mounted in the final locations. Check to insure thermistors are mounted properly per Fig. 8 and Fig. 9.
Thermistor Sensor Comparison
The control continuously monitors and compares the outdoor air temperature sensor and outdoor coil temperature sensor to ensure proper operating conditions. The comparison is:
—If the outdoor air sensor indicates 10_F (5.56_C) warmer than the coil sensor (or) the outdoor air sensor indicates 20_F (11.11_C) cooler than the coil sensor, the sensors are out of range.
—If the sensors are out of range, the control will flash the appropriate fault code as shown in Table 6.
—The thermistor comparison is not performed during low ambient cooling or defrost operation.
Failed Thermistor Default Operation
Factory defaults have been provided in the event of failure of outdoor air thermistor and/or coil thermistor.
If the OAT sensor should fail, low ambient cooling will not be allowed and the one minute outdoor fan-off delay will not occur.
If the OCT sensor should fail, low ambient cooling will not be allowed.
OAT Thermistor must be locked in place with spherical nib end facing towards the front of the control box
THERMISTOR CURVE
| | 90 |
| (KOHMS) | 80 |
| 70 |
| |
| | 60 |
| RESISTANCE | 50 |
| 20 |
| | 40 |
| | 30 |
| | 10 |
| | 0 |
0 | 20 | 40 | 60 | 80 | 100 | 120 |
(-17.77) | (-6.67) | (4.44) | (15.56) | (26.67) | (37.78) | (48.89) |
| | TEMPERATURE °F (°C) | | |
A08054
Fig. 7 - Resistance Values Versus Temperature
