Grizzly G0640X owner manual Blade Breakage, Blade Care Break-In, Blade Break-In

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Blade Breakage

Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable, in some cases, since it is the natural result of the peculiar stresses that bandsaw blades must endure. Blade breakage is also due to avoidable circumstances. Avoidable blade breakage is most often the result of poor care or judgement on the part of the operator when mounting or adjusting the blade or support guides.

The most common causes of blade breakage are:

•Faulty alignment or adjustment of the blade guides.

•Forcing or twisting a wide blade around a short radius.

•Feeding the workpiece too fast.

•Dull or damaged teeth.

•Over-tensioned blade.

•Top blade guide assembly set too high above the workpiece. Adjust the top blade guide assembly so that there is approximately 1⁄4" between the bottom of the assembly and the workpiece.

•Using a blade with a lumpy or improperly fin- ished braze or weld.

•Continuously running the bandsaw when not in use.

•Leaving the blade tensioned when not in use.

•Using the wrong pitch (TPI) for the workpiece thickness. The general rule of thumb is to have at least two teeth in contact with the workpiece at all times during cutting.

G0640X 17" Wood/Metal Bandsaw

Blade Care &

Break-In

Blade Care

A bandsaw blade is a delicate piece of steel that is subjected to tremendous strain. You can obtain longer use from a bandsaw blade if you give it fair treatment and always use the appropriate feed rate for your operation.

Be sure to select blades with the proper width, set, type, and pitch for each application. The wrong choice of blades will often produce unnecessary heat and will shorten the life of your blade.

A clean blade will perform much better than a dirty blade. Dirty or gummed up blades pass through the cutting material with much more resistance than clean blades. This extra resistance also causes unnecessary heat.

Blade Break-In

The sharp teeth tips and edges of a new blade are extremely sharp, and cutting at full feed rate may cause fracturing of the beveled edges of the teeth and premature blade wear.

To properly break-in a new blade:

1.Choose the correct speed for the blade and material of the operation.

Note: We strongly recommend using mild steel if cutting metal during the break-in phase.

2.Reduce the feed pressure by 1⁄2 for the first 50–100 in2 of material cut.

3.To avoid twisting the blade when cutting, adjust the feed pressure when the total width of the blade is in the cut.

4.(For Metal Cutting Only) Use the Chip Inspection Chart on Page 38 to check the blade efficiency for metal cutting.

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Contents Model G0640X WOOD/METAL Bandsaw Page Table of Contents Functional Overview IntroductionForeword Contact InfoIdentification Machine Data Sheet G0640X 17 Wood/Metal Bandsaw Safety Instructions for Machinery G0640X 17 Wood/Metal Bandsaw Additional Safety Instructions for Bandsaws 220V Operation Circuit RequirementsUnpacking SetupSetup Safety Items Needed for SetupTools & Other Miscellaneous Items Qty Fasteners and where used QtyInventory Main Components QtyFloor Load Clean UpPlacement Location Site ConsiderationsTo move and place the bandsaw Moving & Placing BandsawMounting Bolting to Concrete FloorsTo assemble the bandsaw AssemblyPage G0640X 17 Wood/Metal Bandsaw To center track the blade Blade TrackingTo test run the machine Test RunTo tension the bandsaw blade Blade TensioningTo adjust the upper and lower blade guides Adjusting Blade GuidesTo adjust the support bearings Adjusting Support BearingsTo adjust the lower support bearings Adjusting Positive StopTo set the positive stop 90 to the blade Aligning Table To check/align the fence parallel with the miter slot Aligning Fence Miter GaugeTo calibrate the miter gauge Guide Post Operation SafetyTo adjust guide post OperationsTable Tilt Quick Release Blade TensionTo tilt the table Blade Length Blade TerminologyBlade Selection Blade TerminologyTooth Set Tooth StyleTooth Pitch Blade Break-In Blade BreakageBlade Care Break-In Blade CareTo remove a blade Blade ChangesTo replace a blade To change the V-belt positions Blade SpeedWorkpiece Inspection Wood CuttingCutting Tips To make a rip cut RippingCrosscuttingTo make a 90 crosscut Resawing lumber ResawingCutting Circles Stacked Cuts Cutting CurvesTo complete a stacked cut Metal Cutting To select the correct blade TPI Choosing Blades SpeedsMetal Chip Inspection Chart Accessories G1928-Bandsaw Handbook T20448T20452 T20501 T20456 H0736Wheel Brush MaintenanceCleaning ScheduleBlade and Belt Tension Leadscrews Guide Post GearsTable Trunnions Redressing Rubber TiresTo redress the rubber tires Troubleshooting ServiceMotor & Electrical Miscellaneous Cutting OperationsTo replace the V-belts Adjusting Wheel BrushTo adjust the wheel brush Replacing V-BeltsComponents and Hardware Needed Qty Wheel AlignmentTo check if your wheels are coplanar Coplanarity Gauge To skew your fence Shimming Table Blade LeadTo shim the table To correct blade leadTo adjust the tension lever Adjusting Tension LeverTo shift the table Motor wiring Electrical Component WiringSee Figure Wiring DiagramSee Figures 70 Main Fence & Blade Guides Description Parts ListDescription PSS02M SET Screw M6-1 X Labels Page Page Warranty and Returns

G0640X specifications

The Grizzly G0640X is a robust and versatile table saw designed for both professional woodworkers and hobbyists seeking to complete a variety of woodworking projects with precision and ease. Known for its durability and a variety of advanced features, the G0640X stands out in the marketplace for its exceptional performance capabilities.

At the heart of the G0640X is a powerful 3HP motor, which provides ample strength to cut through a wide range of materials, from hardwoods to engineered wood products. This motor is complemented by a dual voltage capability, allowing users to operate on either 120V or 240V power sources, which enhances versatility in different workshop environments.

One of the standout features of the Grizzly G0640X is its precision-ground cast iron table, which measures 30 inches by 48 inches. This expansive surface area ensures excellent stability and support for large workpieces. The smoothness of the tabletop allows for easy movement of materials, reducing friction and improving overall accuracy during cutting operations.

The saw also includes an advanced blade-raising mechanism, allowing for easy height adjustments while providing precision in blade depth settings. The rack and pinion system for the fence enhances the ease of making accurate adjustments, ensuring that users can achieve precise cuts consistently.

Safety is a prime consideration in the design of the G0640X. The saw features a heavy-duty cabinet-style base that guards against vibrations, providing a stable cutting environment. Additionally, the inclusion of a blade guard and riving knife enhances user safety during operation, reducing the risk of kickbacks and injuries.

Another noteworthy aspect is the dust collection system integrated into the design, which helps maintain a cleaner workspace by effectively capturing sawdust and debris during cutting. This reduces cleanup time and promotes a healthier workshop environment.

In terms of mobility, the G0640X includes sturdy wheels and handles for easy transport within the shop or to job sites. Quality and craftsmanship are evident throughout the build, making it a reliable choice for those looking to invest in a long-lasting table saw.

Overall, the Grizzly G0640X table saw combines power, versatility, and safety features to cater to the needs of modern woodworkers. Its blend of advanced technologies and thoughtful design ensures consistent performance and satisfaction in woodworking projects of all scales.
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