Grizzly G0747 and G0748 owner manual Additional Safety for Milling Machines

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Additional Safety for Milling Machines

UNDERSTANDING CONTROLS: The mill is a complex machine that presents severe cutting or amputation hazards if used incorrectly. Make sure you understand the use and operation of all con- trols before you begin milling.

SAFETY ACCESSORIES: Flying chips or debris from the cutting operation can cause eye injury or blindness. Always use safety glasses or a face shield when milling.

WORK HOLDING: Milling a workpiece that is not properly secured to the table or in a vise could cause the workpiece to fly into the operator with deadly force! Before starting the machine, be certain the workpiece has been properly clamped to the table. NEVER hold the workpiece by hand during operation.

SPINDLE SPEED: To avoid tool or workpiece breakage that could send flying debris at the operator and bystanders, use the correct spindle speed for the operation. Allow the spindle to gain full speed before beginning the cut.

SPINDLE DIRECTION CHANGE: Changing spindle rotation direction while it is spinning could lead to impact injury from broken tool or workpiece debris, and workpiece or machine damage. ALWAYS make sure the spindle is at a complete stop before changing spindle direction.

STOPPING SPINDLE: To reduce the risk of hand injuries or entanglement hazards, DO NOt attempt to stop the spindle with your hand or a tool. Allow the spindle to stop on its own or use the spindle brake.

CHIP CLEANUP: Chips from the operation are sharp and hot, which can cause burns or cuts. Using compressed air to clear chips could cause them to fly into your eyes, and may drive them deep into the working parts of the machine. Use a brush or vacuum to clear away chips and debris from machine or workpiece and NEVER clear chips while spindle is turning.

MACHINE CARE & MAINTENANCE: Operating the mill with excessively worn or damaged machine parts increases risk of machine or workpiece breakage which could eject hazardous debris at the operator. Operating a mill in poor condition will also reduce the quality of the results. To reduce this risk, maintain the mill in proper working con- dition by ALWAYS promptly performing routine inspections and maintenance.

CUTTING TOOL USAGE: Cutting tools have very sharp leading edges—handle them with care! Using cutting tools that are in good condi- tion helps to ensure quality milling results and reduces risk of personal injury from broken tool debris. Inspect cutting tools for sharpness, chips, or cracks before each use, and ALWAYS make sure cutting tools are firmly held in place before starting the machine.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety pre- cautions are overlooked or ignored, seri- ous personal injury may occur.

No list of safety guidelines can be com- plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip- ment, or poor work results.

Model G0747/G0748 (Mfg. Since 8/12)

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Contents For models manufactured since 8/12 Page Table of Contents Wiring Introduction Machine Description Manual AccuracyContact Info Front View Identification Model G0747 Headstock Identification Model G0748 Headstock Identification Machine Data Sheet Main Specifications Operation Info Model G0748 Vertical Mill Variable Speed Variable Safety Instructions for Machinery SafetyPage Additional Safety for Milling Machines Circuit Requirements for Power SupplyAvailability Full-Load Current Rating50 ft Grounding InstructionsExtension Cords Minimum Gauge Size 14 AWGSetup Needed for SetupUnpacking Small Item Inventory Figure Qty InventoryCleanup Before cleaning, gather the followingBasic steps for removing rust preventative Site Considerations Lifting & Placing HEAVy LiftTo lift and move the mill Machine Mounts Leveling & MountingLeveling Bolting to Concrete FloorsAssembly Initial LubricationTo assemble the mill Mill Test Run Test RunTo test the power feed Power Feed Test RunInspections Adjustments To perform the spindle break-in procedureSpindle Break-In Operation Overview OperationsTable Movement Graduated Index RingsTable Locks Axis Power Feed Identification Tool Needed Qty Axis Power Feed OperationTo operate the X-axis power feed Head MovementRotating Head Left/Right Tilting Head Forward/BackwardRam Movement Moving Ram Forward/BackwardRotating Ram Tool Diameter in inches x Spindle SpeedDetermining Spindle Speed Recommended Cutting Speed FPM xTo set the Model G0747 spindle speed Setting Model G0747 Spindle SpeedLow Spindle Speed Range To set the Model G0748 spindle speed Setting Model G0748 Spindle SpeedDownfeed Controls Spindle DownfeedCoarse Downfeed Fine DownfeedTo use the coarse downfeed To use the auto-downfeed Auto-DownfeedModel G0747 brake lever G0748 Brake Lever Spindle BrakeTools Needed Qty Loading/Unloading ToolingLoading Tooling Unloading ToolingG1076-52-PC. Clamping Kit AccessoriesG9299-10 Yuasa-Type Rotary Table G7155-6 Precision Milling ViseMaintenance Cleaning ProtectingSchedule Quill LubricationHeadstock Gearing Table Ways One-Shot OilerRam Ways Head Tilt & Ram PinionsTable Elevation Leadscrew To lubricate the power feed gears Power Feed GearsMachine Storage Service TroubleshootingSymptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Saddle gib and adjustment screw Knee Gib Adjustment Screw Adjusting GibsAxis Leadscrew Backlash Adjusting Leadscrew BacklashCross Leadscrew Backlash To tram the spindle to the table Tramming SpindlePage Wiring Safety Instructions WiringG0747 Wiring Diagram G0748 Wiring Diagram Main PartsDescription Main Parts ListDescription Axis LeadscrewsDownfeed System Downfeed System Parts List CAM ROD Sleeve Assembly G0747 Headstock PFH30M Flat HD SCR M5-.8 X G0747 Headstock Parts ListG0748 Headstock G0748 Headstock Parts List Headstock Front COVER, Aluminum One-Shot Oiler Accessories G0747 Machine Labels & Cosmetics G0748 Machine Labels & Cosmetics Model G0747/G0748 Mfg. Since 8/12 Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns

G0747 and G0748 specifications

The Grizzly G0747 and G0748 are advanced metal lathes designed for precision machining and versatility, catering to both amateur machinists and professional workshops. These machines stand out in the realm of metalworking equipment, thanks to their robust construction and innovative features.

One of the key attributes of the G0747 and G0748 is their solid cast iron construction, which provides excellent vibration dampening during operation. This enhances stability and precision, crucial for producing high-quality machined parts. Equipped with powerful motors, both models are capable of handling a wide range of materials, from aluminum to harder metals like steel.

The G0747 features a variable speed drive system, allowing users to adjust the spindle speed based on the project at hand. This flexibility is beneficial for tasks that require different cutting speeds, enabling machinists to optimize cutting performance and tool longevity. Its variable speed output ranges, alongside smooth torque delivery, make it ideal for intricate turning operations.

On the other hand, the G0748 includes an advanced digital readout (DRO) system. This feature provides real-time feedback on the machine's position and speed, significantly improving accuracy in measurements during machining tasks. The DRO system allows operators to set precise limits and keep track of their progress, essential for complex projects where exact dimensions are critical.

Both lathes are equipped with a user-friendly interface, making them accessible for beginners while still offering advanced functionalities that seasoned professionals appreciate. They include multiple tooling options, allowing for an expansive range of machining techniques including turning, threading, and drilling.

Moreover, the G0747 and G0748 come with a comprehensive assortment of accessories, such as different types of chucks and tool holders, which further extends their capabilities. The ease of changing tooling and quick setup times are significant advantages for shops aiming for efficiency and versatility in their operations.

In conclusion, the Grizzly G0747 and G0748 metal lathes are exemplary units that balance power, precision, and user-friendliness. Their advanced features, such as variable speed capabilities and digital readouts, equip machinists with the tools necessary to produce exceptional work. Whether for hobbyists or industrial applications, these lathes are built to meet a variety of machining needs with impressive performance and reliability.