Grizzly G0747 and G0748 owner manual Mill Test Run

Page 25

Test Run

After all preparation steps have been completed, the machine and its safety features must be tested to ensure correct operation. If you discover a problem with the operation of the machine or its safety components, do not operate it further until you have resolved the problem.

If you discover a problem with the operation of the machine or its safety components, do not oper- ate it further until you have resolved the problem. Refer to the Troubleshooting section on Page 49 for solutions to common problems that may occur with all mills. If you need additional help, contact our Tech Support at (570) 546-9663.

Mill Test Run

1.Read and follow the safety instructions at the beginning of the manual, take required safety precautions, and make sure the machine is set up and adjusted properly

2.Clear away all tools and objects used during assembly and preparation.

3.Make sure that the mill is properly lubricated (refer to the Lubrication section on Page 44 for specific details).

4.set the spindle speed to the low range (refer to Page 33 or 35 for detailed instructions).

5.Move the downfeed selector to the manual (forward) position so that the spindle does not downfeed during this test (refer to the Downfeed Operations section on Page 36 for detailed instructions).

6.Connect the mill to the power source speci- fied in the POWER SUPPLY section on Page 14.

Model G0747/G0748 (Mfg. Since 8/12)

7.use the spindle switch to turn the mill ON.

For Model G0747: Turn the spindle switch to the FLOW (forward low) position, as shown in Figure 14.

Figure 14. Model G0747 spindle switch.

For Model G0748: Turn the spindle switch to the FOR (forward) position, as shown in Figure 15.

Figure 15. Model G0748 spindle switch.

8.listen for abnormal noises and watch for unexpected actions from the mill. The machine should run smoothly and without excessive vibration or rubbing noises.

—strange or unusual noises or actions must be investigated immediately. Turn the machine OFF and disconnect it from the power source before investigating or cor- recting potential problems.

-23-

Image 25
Contents For models manufactured since 8/12 Page Table of Contents Wiring Machine Description Manual Accuracy IntroductionContact Info Front View Identification Model G0747 Headstock Identification Model G0748 Headstock Identification Machine Data Sheet Main Specifications Operation Info Model G0748 Vertical Mill Variable Speed Variable Safety Instructions for Machinery SafetyPage Additional Safety for Milling Machines Availability Power SupplyFull-Load Current Rating Circuit Requirements forExtension Cords Grounding InstructionsMinimum Gauge Size 14 AWG 50 ftNeeded for Setup SetupUnpacking Small Item Inventory Figure Qty InventoryBefore cleaning, gather the following CleanupBasic steps for removing rust preventative Site Considerations HEAVy Lift Lifting & PlacingTo lift and move the mill Leveling Leveling & MountingBolting to Concrete Floors Machine MountsInitial Lubrication AssemblyTo assemble the mill Mill Test Run Test RunTo test the power feed Power Feed Test RunTo perform the spindle break-in procedure Inspections AdjustmentsSpindle Break-In Operation Overview OperationsGraduated Index Rings Table MovementTable Locks Axis Power Feed Identification To operate the X-axis power feed Axis Power Feed OperationHead Movement Tool Needed QtyRotating Head Left/Right Tilting Head Forward/BackwardMoving Ram Forward/Backward Ram MovementRotating Ram Determining Spindle Speed Spindle SpeedRecommended Cutting Speed FPM x Tool Diameter in inches xTo set the Model G0747 spindle speed Setting Model G0747 Spindle SpeedLow Spindle Speed Range To set the Model G0748 spindle speed Setting Model G0748 Spindle SpeedDownfeed Controls Spindle DownfeedFine Downfeed Coarse DownfeedTo use the coarse downfeed To use the auto-downfeed Auto-DownfeedModel G0747 brake lever G0748 Brake Lever Spindle BrakeLoading Tooling Loading/Unloading ToolingUnloading Tooling Tools Needed QtyG1076-52-PC. Clamping Kit AccessoriesG9299-10 Yuasa-Type Rotary Table G7155-6 Precision Milling ViseCleaning Protecting MaintenanceSchedule Quill LubricationHeadstock Gearing Table Ways One-Shot OilerHead Tilt & Ram Pinions Ram WaysTable Elevation Leadscrew To lubricate the power feed gears Power Feed GearsMachine Storage Troubleshooting ServiceSymptom Possible Cause Possible Solution Symptom Possible Cause Possible Solution Saddle gib and adjustment screw Knee Gib Adjustment Screw Adjusting GibsAxis Leadscrew Backlash Adjusting Leadscrew BacklashCross Leadscrew Backlash To tram the spindle to the table Tramming SpindlePage Wiring Safety Instructions WiringG0747 Wiring Diagram G0748 Wiring Diagram Main PartsDescription Main Parts ListDescription Axis LeadscrewsDownfeed System Downfeed System Parts List CAM ROD Sleeve Assembly G0747 Headstock PFH30M Flat HD SCR M5-.8 X G0747 Headstock Parts ListG0748 Headstock G0748 Headstock Parts List Headstock Front COVER, Aluminum One-Shot Oiler Accessories G0747 Machine Labels & Cosmetics G0748 Machine Labels & Cosmetics Model G0747/G0748 Mfg. Since 8/12 Comments Warranty CardBOX BELLINGHAM, WA Grizzly INDUSTRIAL, INCWarranty & Returns

G0747 and G0748 specifications

The Grizzly G0747 and G0748 are advanced metal lathes designed for precision machining and versatility, catering to both amateur machinists and professional workshops. These machines stand out in the realm of metalworking equipment, thanks to their robust construction and innovative features.

One of the key attributes of the G0747 and G0748 is their solid cast iron construction, which provides excellent vibration dampening during operation. This enhances stability and precision, crucial for producing high-quality machined parts. Equipped with powerful motors, both models are capable of handling a wide range of materials, from aluminum to harder metals like steel.

The G0747 features a variable speed drive system, allowing users to adjust the spindle speed based on the project at hand. This flexibility is beneficial for tasks that require different cutting speeds, enabling machinists to optimize cutting performance and tool longevity. Its variable speed output ranges, alongside smooth torque delivery, make it ideal for intricate turning operations.

On the other hand, the G0748 includes an advanced digital readout (DRO) system. This feature provides real-time feedback on the machine's position and speed, significantly improving accuracy in measurements during machining tasks. The DRO system allows operators to set precise limits and keep track of their progress, essential for complex projects where exact dimensions are critical.

Both lathes are equipped with a user-friendly interface, making them accessible for beginners while still offering advanced functionalities that seasoned professionals appreciate. They include multiple tooling options, allowing for an expansive range of machining techniques including turning, threading, and drilling.

Moreover, the G0747 and G0748 come with a comprehensive assortment of accessories, such as different types of chucks and tool holders, which further extends their capabilities. The ease of changing tooling and quick setup times are significant advantages for shops aiming for efficiency and versatility in their operations.

In conclusion, the Grizzly G0747 and G0748 metal lathes are exemplary units that balance power, precision, and user-friendliness. Their advanced features, such as variable speed capabilities and digital readouts, equip machinists with the tools necessary to produce exceptional work. Whether for hobbyists or industrial applications, these lathes are built to meet a variety of machining needs with impressive performance and reliability.