Woodstock W1738 Brake Service, To check the condition of the brake pads, do these steps

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W1737/W1738 Owner's Manual (Mfg. 10/09+)

Brake Service

Check the brake rotor (shown in Figure 36) regularly to make sure it is clean and the pads are still in good condition (thicker than 18", see Figure 37). Using the emergency stop system for daily machine shutdown will wear out the sanding belts and the brake pads. Inspect for any grease or oil on the brake rotor as oil reduces emergency braking ability. To clean any lubricants from the rotor, only use automotive brake parts cleaner and a dry rag. Replace brake shoes if they are contaminated with oil. DO NOT re-use!

To check the condition of the brake pads, do these steps:

1.

TURN OFF and LOCK the master power switch so

 

no power can go to your sander, and shut OFF and

 

relieve the air pressure!

2.

Remove the lower-right motor-access panel.

 

Retaining

Rotor

Nut

Anchor

 

Pins

 

Caliper

 

Assembly

 

Figure 36. Brake assembly.

Brake

3. Measure the thickness of each pad. If a pad is below

1

Min

Pads

8", then replace both.

To replace the brake pads, do these steps:

1.TURN OFF and LOCK the master power switch so no power can go to your sander, and shut OFF and relieve the air pressure!

2.Use a 14mm wrench and remove the two caliper anchor pin retaining nuts and washer (see Figure 36).

3.Use locking pliers to clamp on the anchor pin end and pull the pin from the caliper mount, and remove the springs and caliper (see Figure 37).

4.If the rotor is damaged, remove the rotor and have it surfaced at a machine shop. Clean the rotor with automotive brake parts cleaner and handle it with a dry rag when installing.

5.To finish the job, install the new brake pads, reassemble and mount the caliper, and reconnect the air line if removed.

6.Test the emergency brake operation!

18"

Figure 37. Brake caliper removed for

access to brake pads.

SERVICE

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Contents OWNERS MANUAL Grinding, drilling, and other construction activities Contents Service Woodstock Technical Support About Your New SanderIndependent Motor Control System Specifications W1737 and W1738Controls and Features W1737/W1738 Disconnect machine when cleaning, adjusting or servicing Standard Safety InstructionsKeep stable footing and balance at all times Additional Safety Instructions for Sanders Correct body and hand positioning Avoiding Potential Injuries220V/440V Operation Phase Converter Connection440V Conversion W1738 Disconnect the sander from the power sourceUnpacking Box ContentsCleaning Machine Machine PlacementSanding Belt Installation Air Hose InstallationDust Collection Breather PinSanding Load Amp Meter Control PanelTo complete the test run, do these steps General OperationTest Run Using the Amp Draw Meter Setting Feed SpeedSelecting Sandpaper To change the feed belt speed do these stepsKeypad and Display Emergency StopCalibrating the Table To use the emergency stop, do these stepsTo sand a workpiece, do these steps Basic SandingTip Complete Belt Tracking on Using the PlatenJet Air Flow Belt Tracking Belt tracking adjustmentOscillation system Belt Oscillation SpeedLubrication GeneralMaintaining Air System Cleaning BeltsTo adjust table stop switches, do these steps Table Stop SwitchesRelieve the air pressure Brake ServiceTo check the condition of the brake pads, do these steps Changing V-Belts Remove the upper belt adjustment nut and washerBelt Tension Sanding motor V-belt Adjustment Tension NutTable Parallelism To adjust the table parallelism, do these stepsFeed Belt Tension Tracking To adjust the feed belt tension and tracking, do these stepsBelt Tension Safety Switch Belt Tracking Safety SwitchPressure Rollers Belt and pressure roller AdjustmentsGeneral Motor and Transformer Connection W1737 220V Single-Phase Motor ConnectionW1737 and W1738 Control Panel Wiring W1737 General Wiring Diagram Connects To The T Terminal Only W1738 General Wiring DiagramW1738 Electrical Box Component Locations Box Wiring Diagram W1737 Electrical Box Component Locations W1737 Electrical Electrical Parts W1738 440V Conversion Parts Tools and Cabinet Parts Sandpaper #180 Sanding Motor and Frame Parts Machine Frame Table Lift System Parts Electrical BOX W1738 Feed System and Conveyor Parts XPB16 Upper Roller System Parts Eccentric ROD Air System Parts Connector 1/4N X 1/8T Sanding Drum and Roller Parts PART
# Description Safety Label Placement Description Parts Symptom Possible Cause How To Remedy TroubleshootingWarranty Comments Warranty RegistrationWoodstock international, inc. p.o. box Bellingham, wa Page High Quality Machines and Tools
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W1738 specifications

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