DeVillbiss Air Power Company MG3-OLPORT-3A, SP-100-F Glossary, Duty Cycle, General Information

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GLOSSARY

CFM: Cubic feet per minute.

SCFM: Standard cubic feet per minute; a unit of measure of air delivery.

PSIG: Pounds per square inch gauge; a unit of measure of pressure.

ASME: American Society of Mechanical Engineers; made, tested, inspected and registered to meet the standards of ASME.

U.L. Listed: Products with the U.L. mark are listed by Underwriters Laboratories, Inc. (U.L.). Samples of these prod- ucts have been evaluated by U.L. and meet the applicable U.L. Standards of Safety.

California Code: Unit may comply with California Code 462

(L)(2)/(M) (2). Specification/model label is on the side of the tank on units that comply with California Code.

Cut-In Pressure: While the motor is off, air tank pressure drops as you continue to use your accessory or air tool. When the tank pressure drops to a certain low level the motor will restart automatically. The low pressure at which the motor automatically re-starts is called “cut-in pressure.”

Cut-Out Pressure: When you turn on your air compressor and it begins to run, air pressure in the air tank begins to build. It builds to a certain high pressure before the motor automati- cally shuts off - protecting your air tank from pressure higher than its capacity. The high pressure at which the motor shuts off is called “cut-out pressure.”

DUTY CYCLE

All DeVilbiss Air Power manufactured air compressors should be operated on not more than a 50% duty cycle. This means an air compressor that pumps air more than 50% of one hour, is considered misuse, because the air compressor is undersized for the required air demand. Maximum compressor pumping time per hour is 30 minutes.

GENERAL INFORMATION

You have purchased an air compressor unit consisting of an aluminum 2 cylinder, single-stage air compressor pump (with cast iron sleeves), an air tank, wheels, handle, associated controls and instruments.

Your air compressor can be used for operating paint spray guns, air tools, caulking guns, grease guns, air brushes, sandblasters, inflating tires and plastic toys, spraying weed killers, insecticides, etc. An air pressure regulator is required for most of these applications.

An air line filter is usually required for removal of moisture and oil vapor in compressed air when a paint spray gun is used.

An in-line lubricator is usually required for air tools to prolong tool life.

Separate air transformers which combine the functions of air regulation and/or moisture and dirt removal should be used where applicable.

ON-RECEIPT INSPECTION

Each air compressor outfit is carefully tested and checked before shipment. With improper handling, damage may result in transit and cause problems in compressor operation.

Immediately upon arrival, check equipment for both con- cealed and visible damages to avoid expenses being incurred to correct such problems. This should be done regardless of any visible signs of damage to the shipping container. If this product was shipped directly to you, report any damages to carrier and arrange for inspection of goods immediately.

For the location or a listing of the nearest DeVilbiss

Air Power Authorized Warranty Service Center, call our toll free number at 1-800-888-2468, Ext. 2.

DESCRIPTION OF OPERATION

Drain Valve: The drain valve is located at the base of the air tank and is used to drain condensation at the end of each use.

Motor Thermal Overload Protector: The electric motor has an automatic thermal overload protector. If the motor over- heats for any reason, the thermal overload protector will shut off the motor. The motor must be allowed to cool before restarting.

ON/AUTO - OFF Switch (Pressure Switch): Turn this switch ON to provide automatic power to the pressure switch and OFF to remove power at the end of each use. The pressure switch automatically starts the motor when the air tank pressure drops below the factory set “cut-in” pressure. It stops the motor when the air tank pressure reaches the factory set “cut-out” pressure.

Air Intake Filter: This filter is designed to clean air coming into the pump. This filter must always be clean and ventilation openings free from obstructions. See "Maintenance".

Air Compressor Pump: To compress air, the pistons moves up and down in the cylinder. On the downstroke, air is drawn in through the air intake valves. The exhaust valve remains closed. On the upstroke of the piston, air is compressed. The intake valves close and compressed air is forced out through the exhaust valve, through the outlet tube, through the check valve and into the air tank. Working air is not available until the compressor has raised the air tank pressure above that required at the air outlet.

Check Valve: When the air compressor is operating, the check valve is “open”, allowing compressed air to enter the air tank. When the air compressor reaches “cut-out” pres- sure, the check valve “closes”, allowing air pressure to remain inside the air tank.

Pressure Release Valve: The pressure release valve lo- cated on the side of the pressure switch, is designed to automatically release compressed air from the compressor head and the outlet tube when the air compressor reaches “cut-out” pressure or is shut off. If the air is not released, the motor will try to start, but will be unable to. The pressure release valve allows the motor to restart freely. When the motor stops running, air will be heard escaping from the valve for a few seconds. No air should be heard leaking when the motor is running, or continuous leaking after unit reaches cut- out pressure.

Safety Valve: If the pressure switch does not shut off the air compressor at its cut-out pressure setting, the safety valve will protect against high pressure by “popping out” at its factory set pressure (slightly higher than the pressure switch cut-out setting).

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Contents Safety Guidelines Definitions Table of Contents ONE Year from Date of Purchase Important Safety Instructions Risk from Cont’dDuty Cycle GlossaryGeneral Information ON-RECEIPT InspectionInstallation and BREAK-IN Procedures Assembly InstructionsVoltage and Circuit Protection Grounding InstructionsLubrication and Oil Improper Grounding can Result in ELEC- Trical ShockBreak-in Procedures Operating ProceduresDaily Start-Up Checklist PipingService Instructions MaintenanceBelt Guard Removal and Installation Belt ReplacementAdjust Belt Tension Pressure Switch ReplacementNot OVER-TIGHTEN Troubleshooting GuideStorage of Compressor Outfit OVER-TIGHTEN Troubleshooting Guide ContdProblem Cause Correction Sure supplied by your air compressor Service Notes Service Notes Service Notes