Emerson 2 user manual Table of Contents

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TABLE OF CONTENTS

1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.2 Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

1.3 Optional Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.3.1 Refrigeration System Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.4 Ancillary Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

2.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

2.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1.1 Room Preparation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1.2 Location Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.1.3 Equipment Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.2 Unit Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.3 Piping Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.4 Ducting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.5 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.5.1 Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.5.2 Control Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2.6 Outside Air Damper - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.7 Economizer - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.0 CHECKLIST FOR COMPLETE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

4.0 START-UPPROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

5.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

5.1 Compressorized Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 5.2 Economizer Cooling - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.2.1 Enthalpy Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5.2.2 Actuator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5.3 Heating - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 5.4 Unit Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.4.1 Remote Control Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.4.2 High Pressure (Standard) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.4.3 Refrigeration Control Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

5.4.4 Anti-Short Cycle Timer - Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.4.5 Heater Protection - With Optional Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.4.6 Lockout Relay - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5.4.7 Common Alarm - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

6.1 Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6.2 Blower Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6.3 Economizer - Optional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6.4 Heat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

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Contents Liebert InteleCool2 Page Table of Contents Troubleshooting Maintenance Inspection Checklist Parts SpecificationsFigures ET 0 36 H R P F B T General Standard FeaturesOptional Features Ancillary Components AccessoriesLocation Considerations Unit InstallationPreparation Room PreparationMounting dimensional data See below for keys to dimensionsPiping Connections Control Connections Power ConnectionsDucting Electrical ConnectionsTele2 Liebert ThermostatEconomizer Optional InstallationAdjustment Outside Air Damper OptionalChecklist for Complete Installation START-UP Procedure Refrigeration system Compressorized CoolingActuator Economizer Cooling OptionalHeating Optional Enthalpy SensorRefrigeration Control Options Remote Control InterfaceUnit Controls High Pressure StandardPack2 package Anti-Short Cycle Timer StandardCommon Alarm Optional Pack1 packageRefrigeration System FiltersBlower Package HeatMechanical Failure CompressorThermostatic Expansion Valve Air-Cooled CondenserElectrical Failure Compressor ReplacementPressure information Design Minimum MaximumPsig kPa Psig kPA InteleCool2 dimensional data in. mm Dimensional DataTechnical data, 60 Hz Technical Data490 222 CFM m 3/hrM3/hr CFM 80F DB/19.4C 67F WB indoor ambient kW Btuh Outdoor ambientTechnical data, 50 Hz Ambient kW BtuhHr CFM 10 kW Optional heater capacity, 60 HzOptional heater capacity, 50 Hz Heater Capacity kW Nominal Heater Rating TonElectrical data, 60 Hz amps KW Heat No Heat Circ1 Circ2 Model Volts PhaseElectrical data, 50 Hz amps Problem Probable Cause Remedy Troubleshooting guideSemiannually Compressor Section Liebert InteleCool2Monthly Filters Fan SectionRefrigeration system parts, 1.5 and 2 ton units PartsRefrigeration system parts, 3 ton units Refrigeration system parts, 4-ton units Refrigeration system parts, 5-ton units 11-10 Electric panel, 1.5- and 2-ton unitsElectric panel parts, 3-ton units Electric panel parts, 4-ton unit Electric panel parts, 5-ton unit High ambient option Motor parts, heater, Economizer, 1.5- and 2-ton unitsMotor parts, heater, Economizer, 3-ton units Motor parts, heater, Economizer, 4-ton units Motor parts, heater, Economizer, 5-ton units Crankcase heater reciprocating compressor only Condenser/piping assemblyEvaporator coil and expansion valve Evaporator blowerElectric panels Heater assembly Economizer assembly To compressor capacitor Soft start deviceParts Parts Page That Ne tIti Ti n

2 specifications

Emerson 2 is an advanced automation and control technologies platform designed to enhance operational efficiencies across various industries. This next-generation system builds upon its predecessor, incorporating cutting-edge technologies that facilitate seamless integration and data-driven decision-making.

One of the main features of Emerson 2 is its robust IIoT (Industrial Internet of Things) capabilities. These features allow for real-time data collection and monitoring, which empower users to gain insights into their processes. By leveraging smart sensors and devices, Emerson 2 ensures that vital information is captured and communicated effectively, leading to improved process optimization and reduced downtime.

Emerson 2 also offers enhanced analytics tools, enabling organizations to analyze large volumes of data efficiently. Users can utilize advanced algorithms and machine learning models to identify patterns, predict equipment failures, and optimize maintenance schedules. This predictive maintenance capability is critical for minimizing operational disruptions and maximizing asset life.

The platform is designed with user experience in mind, featuring an intuitive interface that simplifies navigation and enhances usability. Operators can easily access real-time dashboards and visualizations, allowing them to make informed decisions rapidly. Customizable reporting tools further enhance user interaction, enabling teams to generate reports that meet their specific operational needs.

Security is a top priority for Emerson 2, which incorporates advanced cybersecurity measures to protect sensitive data. With built-in encryption protocols and secure communication standards, Emerson 2 ensures that information is safeguarded against potential threats and cyberattacks.

Another noteworthy characteristic of Emerson 2 is its scalability. The platform is designed to grow with businesses, allowing for the integration of additional sensors, devices, and modules as operational demands evolve. This flexibility means that companies can adapt their automation strategies without overhauling their entire system.

Finally, Emerson 2 supports various industry standards and protocols, facilitating interoperability with existing systems and equipment. This feature enables a smoother transition for businesses looking to upgrade their automation capabilities without extensive overhauls.

In summary, Emerson 2 represents a significant leap in automation technology, featuring IIoT integration, advanced analytics, user-friendly interfaces, robust security, scalability, and interoperability. As industries seek smarter and more efficient solutions, Emerson 2 stands out as a versatile platform equipped to meet the challenges of modern manufacturing and process control.
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